Product Description
Product Description:
1. Flexspline is a hollow flanging standard cylinder structure.
2. There is a large-diameter hollow shaft hole in the middle of the cam of the wave generator. The internal design of the reducer has a support bearing.
3. It has a fully sealed structure and is easy to install. It is very suitable for occasions where the wire needs to be threaded from the center of the reducer.
Advantages:
1. High precision,high torque
2. Dedicated technical personnel can be on-the-go to provide design solutions
3. Factory direct sales fine workmanship durable quality assurance
4. Product quality issues have a one-year warranty time, can be returned for replacement or repair
Company profile:
HangZhou CHINAMFG Technology Co., Ltd. established in 2014, is committed to the R & D plant of high-precision transmission components. At present, the annual production capacity can reach 45000 sets of harmonic reducers. We firmly believe in quality first. All links from raw materials to finished products are strictly supervised and controlled, which provides a CHINAMFG foundation for product quality. Our products are sold all over the country and abroad.
The harmonic reducer and other high-precision transmission components were independently developed by the company. Our company spends 20% of its sales every year on the research and development of new technologies in the industry. There are 5 people in R & D.
Our advantage is as below:
1.7 years of marketing experience
2. 5-person R & D team to provide you with technical support
3. It is sold at home and abroad and exported to Turkey and Ireland
4. The product quality is guaranteed with a one-year warranty
5. Products can be customized
Strength factory:
Our plant has an entire campus The number of workshops is around 300 Whether it’s from the production of raw materials and the procurement of raw materials to the inspection of finished products, we’re doing it ourselves. There is a complete production system
HST-III Parameter:
| Model | Speed ratio | Enter the rated torque at 2000r/min | Allowed CHINAMFG torque at start stop | The allowable maximum of the average load torque | Maximum torque is allowed in an instant | Allow the maximum speed to be entered | Average input speed is allowed | Back gap | design life | ||||
| NM | kgfm | NM | kgfm | NM | kgfm | NM | kgfm | r / min | r / min | Arc sec | Hour | ||
| 14 | 50 | 6.2 | 0.6 | 20.7 | 2.1 | 7.9 | 0.7 | 40.3 | 4.1 | 7000 | 3000 | ≤30 | 10000 |
| 80 | 9 | 0.9 | 27 | 2.7 | 12.7 | 1.3 | 54.1 | 5.5 | |||||
| 100 | 9 | 0.9 | 32 | 3.3 | 12.7 | 1.3 | 62.1 | 6.3 | |||||
| 17 | 50 | 18.4 | 1.9 | 39 | 4 | 29.9 | 3 | 80.5 | 8.2 | 6500 | 3000 | ≤30 | 15000 |
| 80 | 25.3 | 2.6 | 49.5 | 5 | 31 | 3.2 | 100.1 | 10.2 | |||||
| 100 | 27.6 | 2.8 | 62 | 6.3 | 45 | 4.6 | 124.2 | 12.7 | |||||
| 20 | 50 | 28.8 | 2.9 | 64.4 | 6.6 | 39 | 4 | 112.7 | 11.5 | 5600 | 3000 | ≤30 | 15000 |
| 80 | 39.1 | 4 | 85 | 8.8 | 54 | 5.5 | 146.1 | 14.9 | |||||
| 100 | 46 | 4.7 | 94.3 | 9.6 | 56 | 5.8 | 169.1 | 17.2 | |||||
| 120 | 46 | 4.7 | 100 | 10.2 | 56 | 5.8 | 169.1 | 17.2 | |||||
| 160 | 46 | 4.7 | 100 | 10.2 | 56 | 5.8 | 169.1 | 17.2 | |||||
| 25 | 50 | 44.9 | 4.6 | 113 | 11.5 | 63 | 6.5 | 213.9 | 21.8 | 4800 | 3000 | ≤30 | 15000 |
| 80 | 72.5 | 7.4 | 158 | 16.1 | 100 | 10.2 | 293.3 | 29.9 | |||||
| 100 | 77.1 | 7.9 | 181 | 18.4 | 124 | 12.7 | 326.6 | 33.3 | |||||
| 120 | 77.1 | 7.9 | 192 | 19.6 | 124 | 12.7 | 349.6 | 35.6 | |||||
| 32 | 50 | 87.4 | 8.9 | 248 | 25.3 | 124 | 12.7 | 439 | 44.8 | 4000 | 3000 | ≤30 | 15000 |
| 80 | 135.7 | 13.8 | 350 | 35.6 | 192 | 19.6 | 653 | 66.6 | |||||
| 100 | 157.6 | 16.1 | 383 | 39.1 | 248 | 25.3 | 744 | 75.9 | |||||
| 40 | 100 | 308 | 37.2 | 660 | 67 | 432 | 44 | 1232 | 126.7 | 4000 | 3000 | ≤30 | 15000 |
HSG Parameter:
| Model | Speed ratio | Enter the rated torque at 2000r/min | Allowed CHINAMFG torque at start stop | The allowable maximum of the average load torque | Maximum torque is allowed in an instant | Allow the maximum speed to be entered | Average input speed is allowed | Back gap | design life | ||||
| NM | kgfm | NM | kgfm | NM | kgfm | NM | kgfm | r / min | r / min | Arc sec | Hour | ||
| 14 | 50 | 7 | 0.7 | 23 | 2.3 | 9 | 0.9 | 46 | 4.7 | 14000 | 8500 | ≤20 | 15000 |
| 80 | 10 | 1 | 30 | 3.1 | 14 | 1.4 | 61 | 6.2 | |||||
| 100 | 10 | 1 | 36 | 3.7 | 14 | 1.4 | 70 | 7.2 | |||||
| 17 | 50 | 21 | 2.1 | 44 | 4.5 | 34 | 3.4 | 91 | 9 | 10000 | 7300 | ≤20 | 20000 |
| 80 | 29 | 2.9 | 56 | 5.7 | 35 | 3.6 | 113 | 12 | |||||
| 100 | 31 | 3.2 | 70 | 7.2 | 51 | 5.2 | 143 | 15 | |||||
| 20 | 50 | 33 | 3.3 | 73 | 7.4 | 44 | 4.5 | 127 | 13 | 10000 | 6500 | ≤20 | 20000 |
| 80 | 44 | 4.5 | 96 | 9.8 | 61 | 6.2 | 165 | 17 | |||||
| 100 | 52 | 5.3 | 107 | 10.9 | 64 | 6.5 | 191 | 20 | |||||
| 120 | 52 | 5.3 | 113 | 11.5 | 64 | 6.5 | 191 | 20 | |||||
| 160 | 52 | 5.3 | 120 | 12.2 | 64 | 6.5 | 191 | 20 | |||||
| 25 | 50 | 51 | 5.2 | 127 | 13 | 72 | 7.3 | 242 | 25 | 7500 | 5600 | ≤20 | 20000 |
| 80 | 82 | 8.4 | 178 | 18 | 113 | 12 | 332 | 34 | |||||
| 100 | 87 | 8.9 | 204 | 21 | 140 | 14 | 369 | 38 | |||||
| 120 | 87 | 8.9 | 217 | 22 | 140 | 14 | 395 | 40 | |||||
| 32 | 50 | 99 | 10 | 281 | 29 | 140 | 14 | 497 | 51 | 7000 | 4800 | ≤20 | 20000 |
| 80 | 153 | 16 | 395 | 40 | 217 | 22 | 738 | 75 | |||||
| 100 | 178 | 18 | 433 | 44 | 281 | 29 | 841 | 86 | |||||
| 40 | 100 | 345 | 35 | 738 | 75 | 484 | 49 | 1400 | 143 | 5600 | 4000 | ≤20 | 20000 |
Exhibitions:
Application case:
FQA:
Q: What should I provide when I choose a gearbox/speed reducer?
A: The best way is to provide the motor drawing with parameters. Our engineer will check and recommend the most suitable gearbox model for your reference.
Or you can also provide the below specification as well:
1) Type, model, and torque.
2) Ratio or output speed
3) Working condition and connection method
4) Quality and installed machine name
5) Input mode and input speed
6) Motor brand model or flange and motor shaft size
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Machinery, Agricultural Machinery, Hst-I |
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| Hardness: | Hardened Tooth Surface |
| Installation: | 90 Degree |
| Layout: | Coaxial |
| Gear Shape: | Cylindrical Gear |
| Step: | Single-Step |
| Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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How are servo motors used in CNC machines and other precision machining equipment?
Servo motors play a crucial role in CNC (Computer Numerical Control) machines and other precision machining equipment. They provide precise and dynamic control over the movement of various axes, enabling high-accuracy positioning, rapid speed changes, and smooth motion profiles. Here’s a detailed explanation of how servo motors are used in CNC machines and precision machining equipment:
1. Axis Control:
CNC machines typically have multiple axes, such as X, Y, and Z for linear movements, as well as rotary axes for rotational movements. Servo motors are employed to drive each axis, converting electrical signals from the CNC controller into mechanical motion. The position, velocity, and acceleration of the servo motors are precisely controlled to achieve accurate and repeatable positioning of the machine’s tool or workpiece.
2. Feedback and Closed-Loop Control:
Servo motors in CNC machines are equipped with feedback devices, such as encoders or resolvers, to provide real-time information about the motor’s actual position. This feedback is used in a closed-loop control system, where the CNC controller continuously compares the desired position with the actual position and adjusts the motor’s control signals accordingly. This closed-loop control ensures accurate positioning and compensates for any errors, such as mechanical backlash or load variations.
3. Rapid and Precise Speed Changes:
Servo motors offer excellent dynamic response, allowing CNC machines to achieve rapid and precise speed changes during machining operations. By adjusting the control signals to the servo motors, the CNC controller can smoothly accelerate or decelerate the machine’s axes, resulting in efficient machining processes and reduced cycle times.
4. Contouring and Path Tracing:
CNC machines often perform complex machining tasks, such as contouring or following intricate paths. Servo motors enable precise path tracing by accurately controlling the position and velocity of the machine’s tool along the programmed path. This capability is crucial for producing intricate shapes, smooth curves, and intricate details with high precision.
5. Spindle Control:
In addition to axis control, servo motors are also used to control the spindle in CNC machines. The spindle motor, typically a servo motor, rotates the cutting tool or workpiece at the desired speed. Servo control ensures precise speed and torque control, allowing for optimal cutting conditions and surface finish quality.
6. Tool Changers and Automatic Tool Compensation:
CNC machines often feature automatic tool changers to switch between different cutting tools during machining operations. Servo motors are utilized to precisely position the tool changer mechanism, enabling quick and accurate tool changes. Additionally, servo motors can be used for automatic tool compensation, adjusting the tool’s position or orientation to compensate for wear, tool length variations, or tool offsets.
7. Synchronized Motion and Multi-Axis Coordination:
Servo motors enable synchronized motion and coordination between multiple axes in CNC machines. By precisely controlling the servo motors on different axes, complex machining operations involving simultaneous movements can be achieved. This capability is vital for tasks such as 3D contouring, thread cutting, and multi-axis machining.
In summary, servo motors are integral components of CNC machines and precision machining equipment. They provide accurate and dynamic control over the machine’s axes, enabling high-precision positioning, rapid speed changes, contouring, spindle control, tool changers, and multi-axis coordination. The combination of servo motor technology and CNC control systems allows for precise, efficient, and versatile machining operations in various industries.
What factors should be considered when selecting a servo motor for a specific application?
When selecting a servo motor for a specific application, several factors need to be considered. These factors help ensure that the chosen servo motor meets the requirements and performs optimally in the intended application. Here are some key factors to consider:
1. Torque and Power Requirements:
One of the primary considerations is the torque and power requirements of the application. The servo motor should be able to generate sufficient torque to handle the load and overcome any resistance or friction in the system. Additionally, the power rating of the motor should match the power supply available in the application. It is essential to evaluate the torque-speed characteristics of the servo motor to ensure it can deliver the required performance.
2. Speed and Acceleration:
The required speed and acceleration capabilities of the servo motor should align with the application’s needs. Different applications have varying speed and acceleration requirements, and the servo motor should be able to meet these demands. It is crucial to consider both the maximum speed that the motor can achieve and the time it takes to accelerate or decelerate to specific speeds. Evaluating the servo motor’s speed-torque characteristics and acceleration capabilities is necessary for selecting the right motor.
3. Positioning Accuracy and Repeatability:
The desired positioning accuracy and repeatability of the application play a significant role in servo motor selection. If precise positioning is crucial, a servo motor with high accuracy and low positioning errors should be chosen. The feedback mechanism, such as encoders or resolvers, should provide the required resolution to achieve the desired accuracy. Repeatability, the ability to consistently reach the same position, should also be considered, especially in applications where repetitive movements are necessary.
4. Environmental Conditions:
The environmental conditions in which the servo motor will operate should be taken into account. Factors such as temperature extremes, humidity, dust, and vibration can affect the motor’s performance and lifespan. In harsh environments, it may be necessary to choose a servo motor with appropriate protection ratings, such as IP (Ingress Protection) ratings, to ensure reliable operation and longevity.
5. Control System Compatibility:
The compatibility of the servo motor with the control system used in the application is crucial. The motor should be compatible with the control signals and communication protocols employed in the system. This includes considerations such as voltage compatibility, control signal types (analog, digital, pulse), and communication interfaces (such as Ethernet, CAN, or Modbus). Ensuring compatibility will facilitate seamless integration and efficient control of the servo motor within the application.
6. Size and Weight Constraints:
The physical size and weight limitations of the application should be considered when selecting a servo motor. The motor’s dimensions should fit within the available space, and its weight should not exceed the application’s weight capacity. Compact and lightweight servo motors may be preferred in applications where space is limited or weight is a critical factor.
7. Cost Considerations:
The cost of the servo motor and its overall value for the application should be evaluated. It is essential to consider the initial purchase cost as well as the long-term maintenance and operational costs. While cost is a factor, it should not be the sole determining factor, as compromising on quality or performance may lead to suboptimal results.
By considering these factors, one can make an informed decision when selecting a servo motor for a specific application. It is recommended to consult with manufacturers or experts in the field to ensure the chosen servo motor meets the application’s requirements and provides reliable and efficient performance.
How does feedback control work in a servo motor system?
In a servo motor system, feedback control plays a crucial role in achieving precise control over the motor’s position, speed, and acceleration. The feedback control loop consists of several components that work together to continuously monitor and adjust the motor’s behavior based on the desired and actual position information. Here’s an overview of how feedback control works in a servo motor system:
1. Position Reference:
The servo motor system starts with a position reference or a desired position. This can be specified by a user or a control system, depending on the application requirements. The position reference represents the target position that the servo motor needs to reach and maintain.
2. Feedback Sensor:
A feedback sensor, such as an encoder or resolver, is attached to the servo motor’s shaft. The purpose of the feedback sensor is to continuously measure the motor’s actual position and provide feedback to the control system. The sensor generates signals that indicate the motor’s current position, allowing the control system to compare it with the desired position.
3. Control System:
The control system receives the position reference and the feedback signals from the sensor. It processes this information to determine the motor’s current position error, which is the difference between the desired position and the actual position. The control system calculates the required adjustments to minimize this position error and bring the motor closer to the desired position.
4. Controller:
The controller is a key component of the feedback control loop. It receives the position error from the control system and generates control signals that govern the motor’s behavior. The controller adjusts the motor’s inputs, such as voltage or current, based on the position error and control algorithm. The control algorithm can be implemented using various techniques, such as proportional-integral-derivative (PID) control, which adjusts the motor’s inputs based on the current error, the integral of past errors, and the rate of change of errors.
5. Motor Drive:
The control signals generated by the controller are sent to the motor drive unit, which amplifies and converts these signals into appropriate voltage or current levels. The motor drive unit provides the necessary power and control signals to the servo motor to initiate the desired motion. The drive unit adjusts the motor’s inputs based on the control signals to achieve the desired position, speed, and acceleration specified by the control system.
6. Motor Response:
As the motor receives the adjusted inputs from the motor drive, it starts to rotate and move towards the desired position. The motor’s response is continually monitored by the feedback sensor, which measures the actual position in real-time.
7. Feedback Comparison:
The feedback sensor compares the actual position with the desired position. If there is any deviation, the sensor generates feedback signals reflecting the discrepancy between the desired and actual positions. These signals are fed back to the control system, allowing it to recalculate the position error and generate updated control signals to further adjust the motor’s behavior.
This feedback loop continues to operate in a continuous cycle, with the control system adjusting the motor’s inputs based on the feedback information. As a result, the servo motor can accurately track and maintain the desired position, compensating for any disturbances or variations that may occur during operation.
In summary, feedback control in a servo motor system involves continuously comparing the desired position with the actual position using a feedback sensor. The control system processes this position error and generates control signals, which are converted and amplified by the motor drive unit to drive the motor. The motor’s response is monitored by the feedback sensor, and any discrepancies are fed back to the control system, enabling it to make further adjustments. This closed-loop control mechanism ensures precise positioning and accurate control of the servo motor.
editor by CX 2024-04-30
China Custom Siron M204 Series Single Phase AC Servo Motor Used in The Reclaiming Robots, Electronic Equipment and CNC Engraving and Milling supplier
Product Description
Features
* Encoder type: magnetic encoder incremental 17bit, multi-turn absolute value 23bit;
* Adopt new technology, compact structure, short body and small volume;
* Used in joint robots, reclaiming robots, high-end electronic equipment and CNC engraving and milling
We also have other specifications of servo motors, please consult us for details
Specifications
Product Description
Company Profile
Certifications
Delivery
FAQ
1.What type of company are you?
We are a manufacturer,we have stock of most of products and we support customization.
2.What can you buy from us?
Terminal Block Module, Relay Module, Cable, LED Light, Sensor, Control Power Box Body, Push Button, Switch, and Auxiliary Equipment, Xihu (West Lake) Dis.n Machine Interface, Frequency Converter, Servo Motor, Module, Reducer and Other Industrial Automation Control Products.
Please contact us if you do not find the product you want.
3.How about the quality of the products?
We can provide 1 year warranty for you and we have the certification of CE, CCC, UL, and RoHs etc.,
we could send the certification test of our company to you
4.How do you make our business long-term and good relationship?
We have agents in Thailand, Japan, Singapore, Vietnam and South Korea…, and we do hope you become our agent in the future,
welcome to discuss the deep details with us.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Machine Tool |
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| Speed: | Variable Speed |
| Casing Protection: | Protection Type |
| Samples: |
US$ 207.20/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Are there common issues or challenges associated with servo motor systems, and how can they be addressed?
Servo motor systems are widely used in various applications, but they can encounter common issues or challenges that affect their performance and reliability. Let’s explore some of these issues and discuss potential solutions:
1. Positioning and Tracking Errors:
One common challenge in servo motor systems is positioning and tracking errors. These errors can occur due to factors such as mechanical backlash, encoder resolution limitations, or disturbances in the system. To address this issue, careful calibration and tuning of the servo control system are necessary. This includes adjusting feedback gains, implementing feedback filtering techniques, and utilizing advanced control algorithms to improve the system’s accuracy and minimize errors. Additionally, employing high-resolution encoders and backlash compensation mechanisms can help enhance the positioning and tracking performance.
2. Vibration and Resonance:
Vibration and resonance can impact the performance of servo motor systems, leading to reduced accuracy and stability. These issues can arise from mechanical resonances within the system or external disturbances. To mitigate vibration and resonance problems, it is crucial to analyze the system’s dynamics and identify critical resonant frequencies. Implementing vibration dampening techniques such as mechanical isolation, using vibration-absorbing materials, or employing active vibration control methods can help minimize the effect of vibrations and improve the system’s performance.
3. Overheating and Thermal Management:
Servo motors can generate heat during operation, and inadequate thermal management can lead to overheating and potential performance degradation. To address this issue, proper cooling and thermal management techniques should be employed. This may involve using heat sinks, fans, or liquid cooling systems to dissipate heat efficiently. Ensuring adequate ventilation and airflow around the motor and avoiding excessive current or overloading can also help prevent overheating. Monitoring the motor’s temperature and implementing temperature protection mechanisms can further safeguard the motor from thermal damage.
4. Electrical Noise and Interference:
Electrical noise and interference can affect the performance and reliability of servo motor systems. These issues can arise from electromagnetic interference (EMI) or radio frequency interference (RFI) from nearby equipment or electrical sources. To mitigate electrical noise, proper shielding and grounding techniques should be employed. Using shielded cables, ferrite cores, and grounding the motor and control system can help minimize the impact of noise and interference. Additionally, employing filtering techniques and surge protection devices can further improve system robustness against electrical disturbances.
5. System Integration and Compatibility:
Integrating a servo motor system into a larger control system or automation setup can present challenges in terms of compatibility and communication. Ensuring proper compatibility between the servo motor and the control system is crucial. This involves selecting appropriate communication protocols, such as EtherCAT or Modbus, and ensuring compatibility with the control signals and interfaces. Employing standardized communication interfaces and protocols can facilitate seamless integration and interoperability. Additionally, thorough testing and verification of the system’s compatibility before deployment can help identify and address any integration issues.
6. Maintenance and Service:
Maintenance and service requirements are important considerations for servo motor systems. Regular maintenance, including lubrication, inspection, and cleaning, can help prevent issues related to wear and tear. Following manufacturer-recommended maintenance schedules and procedures is essential to ensure the longevity and optimal performance of the motor. In case of any malfunctions or failures, having access to technical support from the manufacturer or trained service personnel can help diagnose and address problems effectively.
By being aware of these common issues and challenges associated with servo motor systems and implementing appropriate solutions, it is possible to enhance the performance, reliability, and lifespan of the servo motor system. Regular monitoring, proactive maintenance, and continuous improvement can contribute to optimizing the overall operation and efficiency of the system.
What is the significance of closed-loop control in servo motor operation?
Closed-loop control plays a significant role in the operation of servo motors. It involves continuously monitoring and adjusting the motor’s behavior based on feedback from sensors. The significance of closed-loop control in servo motor operation can be understood through the following points:
1. Accuracy and Precision:
Closed-loop control allows servo motors to achieve high levels of accuracy and precision in positioning and motion control. The feedback sensors, such as encoders or resolvers, provide real-time information about the motor’s actual position. This feedback is compared with the desired position, and any deviations are used to adjust the motor’s behavior. By continuously correcting for errors, closed-loop control ensures that the motor accurately reaches and maintains the desired position, resulting in precise control over the motor’s movements.
2. Stability and Repeatability:
Closed-loop control enhances the stability and repeatability of servo motor operation. The feedback information enables the control system to make continuous adjustments to the motor’s inputs, such as voltage or current, in order to minimize position errors. This corrective action helps stabilize the motor’s behavior, reducing oscillations and overshoot. As a result, the motor’s movements become more consistent and repeatable, which is crucial in applications where the same motion needs to be replicated accurately multiple times.
3. Compensation for Disturbances:
One of the key advantages of closed-loop control is its ability to compensate for disturbances or variations that may occur during motor operation. External factors, such as friction, load changes, or variations in the operating environment, can affect the motor’s performance and position accuracy. By continuously monitoring the actual position, closed-loop control can detect and respond to these disturbances, making the necessary adjustments to maintain the desired position. This compensation capability ensures that the motor remains on track despite external influences, leading to more reliable and consistent operation.
4. Improved Response Time:
Closed-loop control significantly improves the response time of servo motors. The feedback sensors provide real-time information about the motor’s actual position, which allows the control system to quickly detect any deviations from the desired position. Based on this feedback, the control system can adjust the motor’s inputs promptly, allowing for rapid corrections and precise control over the motor’s movements. The fast response time of closed-loop control is crucial in applications where dynamic and agile motion control is required, such as robotics or high-speed automation processes.
5. Adaptability to Changing Conditions:
Servo motors with closed-loop control are adaptable to changing conditions. The feedback information allows the control system to dynamically adjust the motor’s behavior based on real-time changes in the operating environment or task requirements. For example, if the load on the motor changes, the control system can respond by adjusting the motor’s inputs to maintain the desired position and compensate for the new load conditions. This adaptability ensures that the motor can perform optimally under varying conditions, enhancing its versatility and applicability in different industrial settings.
In summary, closed-loop control is of significant importance in servo motor operation. It enables servo motors to achieve high levels of accuracy, stability, and repeatability in position and motion control. By continuously monitoring the motor’s actual position and making adjustments based on feedback, closed-loop control compensates for disturbances, enhances response time, and adapts to changing conditions. These capabilities make closed-loop control essential for achieving precise and reliable operation of servo motors in various industrial applications.
Can you explain the difference between a servo motor and a regular electric motor?
A servo motor and a regular electric motor are both types of electric motors, but they have distinct differences in terms of design, control, and functionality.
A regular electric motor, also known as an induction motor or a DC motor, is designed to convert electrical energy into mechanical energy. It consists of a rotor, which rotates, and a stator, which surrounds the rotor and generates a rotating magnetic field. The rotor is connected to an output shaft, and when current flows through the motor’s windings, it creates a magnetic field that interacts with the stator’s magnetic field, resulting in rotational motion.
On the other hand, a servo motor is a more specialized type of electric motor that incorporates additional components for precise control of position, speed, and acceleration. It consists of a regular electric motor, a sensor or encoder, and a feedback control system. The sensor or encoder provides feedback on the motor’s current position, and this information is used by the control system to adjust the motor’s behavior.
The key difference between a servo motor and a regular electric motor lies in their control mechanisms. A regular electric motor typically operates at a fixed speed based on the voltage and frequency of the power supply. In contrast, a servo motor can be controlled to rotate to a specific angle or position and maintain that position accurately. The control system continuously monitors the motor’s actual position through the feedback sensor and adjusts the motor’s operation to achieve the desired position or follow a specific trajectory.
Another distinction is the torque output of the motors. Regular electric motors generally provide high torque at low speeds and lower torque at higher speeds. In contrast, servo motors are designed to deliver high torque at both low and high speeds, which makes them suitable for applications that require precise and dynamic motion control.
Furthermore, servo motors often have a more compact and lightweight design compared to regular electric motors. They are commonly used in applications where precise positioning, speed control, and responsiveness are critical, such as robotics, CNC machines, automation systems, and remote-controlled vehicles.
In summary, while both servo motors and regular electric motors are used to convert electrical energy into mechanical energy, servo motors offer enhanced control capabilities, precise positioning, and high torque at various speeds, making them well-suited for applications that require accurate and dynamic motion control.
editor by CX 2024-04-23
China Good quality Low Cost Harmonic Drive Gearboxes for Servo Motor & Stepper Motor Used in Robot Arms wholesaler
Product Description
Product Description:
1.Flexspline is a hollow flanging standard cylinder structure.
2.There is a large-diameter hollow shaft hole in the middle of the cam of the wave generator. The internal design of the reducer has a support bearing.
3.It has a fully sealed structure and is easy to install. It is very suitable for the occasions where the wire needs to be threaded from the center of the reducer.
Advantages:
The first:High precision,high torque
The second:dedicated technical personnel can be on-the-go to provide design solutions
The third:Factory direct sales fine workmanship durable quality assurance
The fourth:Product quality issues have a one-year warranty time, can be returned for replacement or repair
Company profile:
HangZhou CHINAMFG Technology Co., Ltd. established in 2014, is committed to the R & D plant of high-precision transmission components. At present, the annual production capacity can reach 45000 sets of harmonic reducers. We firmly believe in quality first. All links from raw materials to finished products are strictly supervised and controlled, which provides a CHINAMFG foundation for product quality. Our products are sold all over the country and abroad.
The harmonic reducer and other high-precision transmission components were independently developed by the company. Our company spends 20% of its sales every year on the research and development of new technologies in the industry. There are 5 people in R & D.
Our advantage is as below:
1.7 years of marketing experience
2. 5-person R & D team to provide you with technical support
3. It is sold at home and abroad and exported to Turkey and Ireland
4. The product quality is guaranteed with a one-year warranty
5. Products can be customized
Strength factory:
Our plant has an entire campus The number of workshops is around 300 Whether it’s from the production of raw materials and the procurement of raw materials to the inspection of finished products, we’re doing it ourselves. There is a complete production system
HST-III Parameter:
| Model | Speed ratio | Enter the rated torque at 2000r/min | Allowed CHINAMFG torque at start stop | The allowable maximum of the average load torque | Maximum torque is allowed in an instant | Allow the maximum speed to be entered | Average input speed is allowed | Back gap | design life | ||||
| NM | kgfm | NM | kgfm | NM | kgfm | NM | kgfm | r / min | r / min | Arc sec | Hour | ||
| 14 | 50 | 6.2 | 0.6 | 20.7 | 2.1 | 7.9 | 0.7 | 40.3 | 4.1 | 7000 | 3000 | ≤30 | 10000 |
| 80 | 9 | 0.9 | 27 | 2.7 | 12.7 | 1.3 | 54.1 | 5.5 | |||||
| 100 | 9 | 0.9 | 32 | 3.3 | 12.7 | 1.3 | 62.1 | 6.3 | |||||
| 17 | 50 | 18.4 | 1.9 | 39 | 4 | 29.9 | 3 | 80.5 | 8.2 | 6500 | 3000 | ≤30 | 15000 |
| 80 | 25.3 | 2.6 | 49.5 | 5 | 31 | 3.2 | 100.1 | 10.2 | |||||
| 100 | 27.6 | 2.8 | 62 | 6.3 | 45 | 4.6 | 124.2 | 12.7 | |||||
| 20 | 50 | 28.8 | 2.9 | 64.4 | 6.6 | 39 | 4 | 112.7 | 11.5 | 5600 | 3000 | ≤30 | 15000 |
| 80 | 39.1 | 4 | 85 | 8.8 | 54 | 5.5 | 146.1 | 14.9 | |||||
| 100 | 46 | 4.7 | 94.3 | 9.6 | 56 | 5.8 | 169.1 | 17.2 | |||||
| 120 | 46 | 4.7 | 100 | 10.2 | 56 | 5.8 | 169.1 | 17.2 | |||||
| 160 | 46 | 4.7 | 100 | 10.2 | 56 | 5.8 | 169.1 | 17.2 | |||||
| 25 | 50 | 44.9 | 4.6 | 113 | 11.5 | 63 | 6.5 | 213.9 | 21.8 | 4800 | 3000 | ≤30 | 15000 |
| 80 | 72.5 | 7.4 | 158 | 16.1 | 100 | 10.2 | 293.3 | 29.9 | |||||
| 100 | 77.1 | 7.9 | 181 | 18.4 | 124 | 12.7 | 326.6 | 33.3 | |||||
| 120 | 77.1 | 7.9 | 192 | 19.6 | 124 | 12.7 | 349.6 | 35.6 | |||||
| 32 | 50 | 87.4 | 8.9 | 248 | 25.3 | 124 | 12.7 | 439 | 44.8 | 4000 | 3000 | ≤30 | 15000 |
| 80 | 135.7 | 13.8 | 350 | 35.6 | 192 | 19.6 | 653 | 66.6 | |||||
| 100 | 157.6 | 16.1 | 383 | 39.1 | 248 | 25.3 | 744 | 75.9 | |||||
| 40 | 100 | 308 | 37.2 | 660 | 67 | 432 | 44 | 1232 | 126.7 | 4000 | 3000 | ≤30 | 15000 |
HSG Parameter:
| Model | Speed ratio | Enter the rated torque at 2000r/min | Allowed CHINAMFG torque at start stop | The allowable maximum of the average load torque | Maximum torque is allowed in an instant | Allow the maximum speed to be entered | Average input speed is allowed | Back gap | design life | ||||
| NM | kgfm | NM | kgfm | NM | kgfm | NM | kgfm | r / min | r / min | Arc sec | Hour | ||
| 14 | 50 | 7 | 0.7 | 23 | 2.3 | 9 | 0.9 | 46 | 4.7 | 14000 | 8500 | ≤20 | 15000 |
| 80 | 10 | 1 | 30 | 3.1 | 14 | 1.4 | 61 | 6.2 | |||||
| 100 | 10 | 1 | 36 | 3.7 | 14 | 1.4 | 70 | 7.2 | |||||
| 17 | 50 | 21 | 2.1 | 44 | 4.5 | 34 | 3.4 | 91 | 9 | 10000 | 7300 | ≤20 | 20000 |
| 80 | 29 | 2.9 | 56 | 5.7 | 35 | 3.6 | 113 | 12 | |||||
| 100 | 31 | 3.2 | 70 | 7.2 | 51 | 5.2 | 143 | 15 | |||||
| 20 | 50 | 33 | 3.3 | 73 | 7.4 | 44 | 4.5 | 127 | 13 | 10000 | 6500 | ≤20 | 20000 |
| 80 | 44 | 4.5 | 96 | 9.8 | 61 | 6.2 | 165 | 17 | |||||
| 100 | 52 | 5.3 | 107 | 10.9 | 64 | 6.5 | 191 | 20 | |||||
| 120 | 52 | 5.3 | 113 | 11.5 | 64 | 6.5 | 191 | 20 | |||||
| 160 | 52 | 5.3 | 120 | 12.2 | 64 | 6.5 | 191 | 20 | |||||
| 25 | 50 | 51 | 5.2 | 127 | 13 | 72 | 7.3 | 242 | 25 | 7500 | 5600 | ≤20 | 20000 |
| 80 | 82 | 8.4 | 178 | 18 | 113 | 12 | 332 | 34 | |||||
| 100 | 87 | 8.9 | 204 | 21 | 140 | 14 | 369 | 38 | |||||
| 120 | 87 | 8.9 | 217 | 22 | 140 | 14 | 395 | 40 | |||||
| 32 | 50 | 99 | 10 | 281 | 29 | 140 | 14 | 497 | 51 | 7000 | 4800 | ≤20 | 20000 |
| 80 | 153 | 16 | 395 | 40 | 217 | 22 | 738 | 75 | |||||
| 100 | 178 | 18 | 433 | 44 | 281 | 29 | 841 | 86 | |||||
| 40 | 100 | 345 | 35 | 738 | 75 | 484 | 49 | 1400 | 143 | 5600 | 4000 | ≤20 | 20000 |
Exhibition:
Application case:
FQA:
Q: What should I provide when I choose gearbox/speed reducer?
A: The best way is to provide the motor drawing with parameter. Our engineer will check and recommend the most suitable gearbox model for your refer.
Or you can also provide below specification as well:
1) Type, model and torque.
2) Ratio or output speed
3) Working condition and connection method
4) Quality and installed machine name
5) Input mode and input speed
6) Motor brand model or flange and motor shaft size
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Machinery, Agricultural Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | 90 Degree |
| Layout: | Coaxial |
| Gear Shape: | Cylindrical Gear |
| Step: | Single-Step |
| Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
What maintenance practices are recommended for ensuring the longevity of servo motors?
Maintaining servo motors properly is crucial to ensure their longevity and reliable performance. Here are some recommended maintenance practices:
1. Regular Cleaning:
Regularly clean the servo motor to remove dust, debris, and other contaminants that can affect its performance. Use a soft brush or compressed air to clean the motor’s exterior and ventilation ports. Avoid using excessive force or liquid cleaners that could damage the motor.
2. Lubrication:
Follow the manufacturer’s recommendations for lubrication intervals and use the appropriate lubricant for the motor. Lubricate the motor’s bearings, gears, and other moving parts as per the specified schedule. Proper lubrication reduces friction, minimizes wear, and helps maintain optimal performance.
3. Inspections:
Regularly inspect the servo motor for signs of wear, damage, or loose connections. Check for any unusual noises, vibrations, or overheating during operation, as these can indicate potential issues. If any abnormalities are detected, consult the manufacturer’s documentation or seek professional assistance for further evaluation and repair.
4. Electrical Connections:
Ensure that all electrical connections to the servo motor, such as power cables and signal wires, are secure and properly insulated. Loose or damaged connections can lead to electrical problems, voltage fluctuations, or signal interference, which can affect the motor’s performance and longevity.
5. Environmental Considerations:
Take into account the operating environment of the servo motor. Ensure that the motor is protected from excessive moisture, dust, extreme temperatures, and corrosive substances. If necessary, use appropriate enclosures or protective measures to safeguard the motor from adverse environmental conditions.
6. Software and Firmware Updates:
Stay updated with the latest software and firmware releases provided by the servo motor manufacturer. These updates often include bug fixes, performance enhancements, and new features that can improve the motor’s functionality and reliability. Follow the manufacturer’s instructions for safely updating the motor’s software or firmware.
7. Training and Documentation:
Ensure that personnel responsible for the maintenance of servo motors are properly trained and familiar with the manufacturer’s guidelines and documentation. This includes understanding recommended maintenance procedures, safety precautions, and troubleshooting techniques. Regular training and access to up-to-date documentation are essential for effective servo motor maintenance.
8. Professional Servicing:
If a servo motor requires complex repairs or servicing beyond regular maintenance, it is advisable to consult a qualified technician or contact the manufacturer’s service center. Attempting to repair or modify the motor without proper expertise can lead to further damage or safety hazards.
By following these maintenance practices, servo motors can operate optimally and have an extended lifespan. Regular cleaning, lubrication, inspections, secure electrical connections, environmental considerations, software updates, training, and professional servicing all contribute to ensuring the longevity and reliable performance of servo motors.
Can you explain the concept of torque and speed in relation to servo motors?
Torque and speed are two essential parameters in understanding the performance characteristics of servo motors. Let’s explore these concepts in relation to servo motors:
Torque:
Torque refers to the rotational force produced by a servo motor. It determines the motor’s ability to generate rotational motion and overcome resistance or load. Torque is typically measured in units of force multiplied by distance, such as Nm (Newton-meter) or oz-in (ounce-inch).
The torque output of a servo motor is crucial in applications where the motor needs to move or control a load. The motor must provide enough torque to overcome the resistance or friction in the system and maintain the desired position or motion. Higher torque allows the motor to handle heavier loads or more challenging operating conditions.
It is important to note that the torque characteristics of a servo motor may vary depending on the speed or position of the motor. Manufacturers often provide torque-speed curves or torque-position curves, which illustrate the motor’s torque capabilities at different operating points. Understanding these curves helps in selecting a servo motor that can deliver the required torque for a specific application.
Speed:
Speed refers to the rotational velocity at which a servo motor operates. It indicates how fast the motor can rotate and how quickly it can achieve the desired position or motion. Speed is typically measured in units of revolutions per minute (RPM) or radians per second (rad/s).
The speed of a servo motor is crucial in applications that require rapid movements or high-speed operations. It determines the motor’s responsiveness and the system’s overall performance. Different servo motors have different speed capabilities, and the maximum achievable speed is often specified by the manufacturer.
It is worth noting that the speed of a servo motor may also affect its torque output. Some servo motors exhibit a phenomenon known as “speed-torque curve,” where the motor’s torque decreases as the speed increases. This behavior is influenced by factors such as motor design, winding resistance, and control algorithms. Understanding the speed-torque characteristics of a servo motor is important for selecting a motor that can meet the speed requirements of the application while maintaining sufficient torque.
Overall, torque and speed are interrelated parameters that determine the performance capabilities of a servo motor. The torque capability determines the motor’s ability to handle loads, while the speed capability determines how quickly the motor can achieve the desired motion. When selecting a servo motor, it is essential to consider both the torque and speed requirements of the application to ensure that the motor can deliver the desired performance.
What are the key advantages of using servo motors in industrial applications?
Servo motors offer several key advantages that make them highly beneficial for a wide range of industrial applications. Here are some of the main advantages of using servo motors:
1. Precise Positioning:
Servo motors excel at precise positioning control. They can accurately move to specific angles or positions with high repeatability. This level of precision is crucial in applications where accurate and consistent positioning is required, such as robotics, CNC machining, and assembly lines.
2. High Torque at Various Speeds:
Servo motors are designed to deliver high torque output across a range of speeds. They can generate significant torque even at low speeds, enabling efficient operation in applications that require both high torque and precise control, such as lifting heavy loads or performing intricate movements.
3. Fast Response Times:
Servo motors have fast response times, meaning they can quickly accelerate, decelerate, and change direction in response to control signals. This responsiveness is essential in applications where rapid and dynamic motion control is needed, such as industrial automation, robotics, and production line equipment.
4. Closed-Loop Control:
Servo motors operate in a closed-loop control system, where feedback from position sensors is continuously used to adjust the motor’s behavior. This feedback control mechanism enables accurate tracking of the desired position and compensates for any disturbances or variations that may occur during operation. It enhances the motor’s accuracy, stability, and performance.
5. Wide Range of Sizes and Power Ratings:
Servo motors are available in a wide range of sizes and power ratings, making them suitable for diverse industrial applications. Whether it’s a small motor for precision tasks or a large motor for heavy-duty operations, there are servo motor options to meet various requirements.
6. Energy Efficiency:
Servo motors are designed to be energy-efficient. They typically have high power density, which means they can deliver a significant amount of torque per unit of size and weight. This efficiency helps reduce power consumption, lowers operating costs, and contributes to a greener and more sustainable industrial environment.
7. Flexibility and Adaptability:
Due to their versatility, servo motors can be easily integrated into different systems and applications. They can be combined with various control systems, sensors, and communication protocols to provide seamless integration and compatibility with existing industrial setups. This flexibility allows for customized and scalable solutions tailored to specific industrial requirements.
8. Durability and Reliability:
Servo motors are known for their durability and reliability, even in demanding industrial environments. They are built to withstand harsh conditions such as high temperatures, vibrations, and dust. This robust construction ensures long-term operation and minimizes downtime, contributing to increased productivity and reduced maintenance costs.
In summary, the key advantages of using servo motors in industrial applications include precise positioning, high torque at various speeds, fast response times, closed-loop control for accuracy and stability, a wide range of sizes and power ratings, energy efficiency, flexibility, and durability. These advantages make servo motors highly valuable for industries that require precise motion control, such as robotics, manufacturing, automation, CNC machining, and many others.
editor by CX 2024-04-17
China manufacturer Low Cost Harmonic Drive Gearboxes for Servo Motor & Stepper Motor Used in Robot Arms vacuum pump for ac
Product Description
Product Description:
1. Flexspline is a hollow flanging standard cylinder structure.
2. The structure of the whole item is compact. The input shaft is directly matched with the inner hole of the wave generator. They are connected by a flat key slot.
3. The connecting way is circular spline fixed and flexible output, Or it can also be used that flexible fixed and circular spline output.
Advantages:
1. High precision, high torque
2. Dedicated technical personnel can be on-the-go to provide design solutions
3. Factory direct sales fine workmanship durable quality assurance
4. Product quality issues have a one-year warranty time, can be returned for replacement or repair
Company profile:
HangZhou CHINAMFG Technology Co., Ltd. established in 2014, is committed to the R & D plant of high-precision transmission components. At present, the annual production capacity can reach 45000 sets of harmonic reducers. We firmly believe in quality first. All links from raw materials to finished products are strictly supervised and controlled, which provides a CHINAMFG foundation for product quality. Our products are sold all over the country and abroad.
The harmonic reducer and other high-precision transmission components were independently developed by the company. Our company spends 20% of its sales every year on the research and development of new technologies in the industry. There are 5 people in R & D.
Our advantage is as below:
1.7 years of marketing experience
2. 5-person R & D team to provide you with technical support
3. It is sold at home and abroad and exported to Turkey and Ireland
4. The product quality is guaranteed with a one-year warranty
5. Products can be customized
Strength factory:
Our plant has an entire campus The number of workshops is around 300 Whether it’s from the production of raw materials and the procurement of raw materials to the inspection of finished products, we’re doing it ourselves. There is a complete production system
HCS-I Parameter:
| Model | Speed ratio | Enter the rated torque at 2000r/min | Allowed CHINAMFG torque at start stop | The allowable maximum of the average load torque | Maximum torque is allowed in an instant | Allow the maximum speed to be entered | Average input speed is allowed | Back gap | design life | ||||
| NM | kgfm | NM | kgfm | NM | kgfm | NM | kgfm | r / min | r / min | Arc sec | Hour | ||
| 11 | 80 | 3.8 | 0.4 | 8.5 | 0.9 | 6.8 | 0.7 | 19.1 | 1.9 | 8000 | 3000 | ≤30 | 10000 |
| 100 | 4.1 | 0.4 | 8.9 | 0.9 | 7.2 | 0.7 | 20 | 2 | |||||
| 14 | 50 | 6.2 | 0.6 | 20.7 | 2.1 | 7.9 | 0.7 | 40.3 | 4.1 | 7000 | 3000 | ≤30 | 15000 |
| 80 | 9 | 0.9 | 27 | 2.7 | 12.7 | 1.3 | 54.1 | 5.5 | |||||
| 100 | 9 | 0.9 | 32 | 3.3 | 12.7 | 1.3 | 62.1 | 6.3 | |||||
| 17 | 50 | 18.4 | 1.9 | 39 | 4 | 29.9 | 3 | 80.5 | 8.2 | 6500 | 3000 | ≤30 | 15000 |
| 80 | 25.3 | 2.6 | 49.5 | 5 | 31 | 3.2 | 100.1 | 10.2 | |||||
| 100 | 27.6 | 2.8 | 62 | 6.3 | 45 | 4.6 | 124.2 | 12.7 | |||||
| 20 | 50 | 28.8 | 2.9 | 64.4 | 6.6 | 39 | 4 | 112.7 | 11.5 | 5600 | 3000 | ≤30 | 15000 |
| 80 | 39.1 | 4 | 85 | 8.8 | 54 | 5.5 | 146.1 | 14.9 | |||||
| 100 | 46 | 4.7 | 94.3 | 9.6 | 56 | 5.8 | 169.1 | 17.2 | |||||
| 120 | 46 | 4.7 | 100 | 10.2 | 56 | 5.8 | 169.1 | 17.2 | |||||
| 160 | 46 | 4.7 | 112 | 10.9 | 56 | 5.8 | 169.1 | 17.2 | |||||
| 25 | 50 | 44.9 | 4.6 | 113 | 11.5 | 63 | 6.5 | 213.9 | 21.8 | 4800 | 3000 | ≤30 | 15000 |
| 80 | 72.5 | 7.4 | 158 | 16.1 | 100 | 10.2 | 293.3 | 29.9 | |||||
| 100 | 77.1 | 7.9 | 181 | 18.4 | 124 | 12.7 | 326.6 | 33.3 | |||||
| 120 | 77.1 | 7.9 | 192 | 19.6 | 124 | 12.7 | 349.6 | 35.6 | |||||
| 32 | 50 | 87.4 | 8.9 | 248 | 25.3 | 124 | 12.7 | 439 | 44.8 | 4000 | 3000 | ≤30 | 15000 |
| 80 | 135.7 | 13.8 | 350 | 35.6 | 192 | 19.6 | 653 | 66.6 | |||||
| 100 | 157.6 | 16.1 | 383 | 39.1 | 248 | 25.3 | 744 | 75.9 | |||||
| 120 | 157.6 | 16.1 | 406 | 41.4 | 248 | 25.3 | 789 | 80.5 | |||||
HCG Parameter:
| Model | Speed ratio | Enter the rated torque at 2000r/min | Allowed CHINAMFG torque at start stop | The allowable maximum of the average load torque | Maximum torque is allowed in an instant | Allow the maximum speed to be entered | Average input speed is allowed | Back gap | design life | ||||
| NM | kgfm | NM | kgfm | NM | kgfm | NM | kgfm | r / min | r / min | Arc sec | Hour | ||
| 11 | 80 | 3.8 | 0.4 | 8.5 | 0.9 | 6.8 | 0.7 | 19.1 | 1.9 | 8000 | 3000 | ≤20 | 10000 |
| 100 | 4.1 | 0.4 | 8.9 | 0.9 | 7.2 | 0.7 | 20 | 2 | |||||
| 14 | 50 | 7 | 0.7 | 23 | 2.3 | 9 | 0.9 | 46 | 4.7 | 10000 | 6500 | ≤20 | 15000 |
| 80 | 10 | 1 | 30 | 3.1 | 14 | 1.4 | 61 | 6.2 | |||||
| 100 | 10 | 1 | 36 | 3.7 | 14 | 1.4 | 70 | 7.2 | |||||
| 17 | 50 | 21 | 2.1 | 44 | 4.5 | 34 | 3.4 | 91 | 9 | 7500 | 5600 | ≤20 | 20000 |
| 80 | 29 | 2.9 | 56 | 5.7 | 35 | 3.6 | 113 | 12 | |||||
| 100 | 31 | 3.2 | 70 | 7.2 | 51 | 5.2 | 143 | 15 | |||||
| 20 | 50 | 33 | 3.3 | 73 | 7.4 | 44 | 4.5 | 127 | 13 | 7000 | 4800 | ≤20 | 2000 |
| 80 | 44 | 4.5 | 96 | 9.8 | 61 | 6.2 | 165 | 17 | |||||
| 100 | 52 | 5.3 | 107 | 10.9 | 64 | 6.5 | 191 | 20 | |||||
| 120 | 52 | 5.3 | 113 | 11.5 | 64 | 6.5 | 191 | 20 | |||||
| 160 | 52 | 5.3 | 120 | 12.2 | 64 | 6.5 | 191 | 20 | |||||
| 25 | 50 | 51 | 5.2 | 127 | 13 | 72 | 7.3 | 242 | 25 | 5600 | 4000 | ≤20 | 2000 |
| 80 | 82 | 8.4 | 178 | 18 | 113 | 12 | 332 | 34 | |||||
| 100 | 87 | 8.9 | 204 | 21 | 140 | 14 | 369 | 38 | |||||
| 120 | 87 | 8.9 | 217 | 22 | 140 | 14 | 395 | 40 | |||||
| 32 | 50 | 99 | 10 | 281 | 29 | 140 | 14 | 497 | 51 | 5600 | 3000 | ≤20 | 2000 |
| 80 | 153 | 16 | 395 | 40 | 217 | 22 | 738 | 75 | |||||
| 100 | 178 | 18 | 433 | 44 | 281 | 29 | 841 | 86 | |||||
| 120 | 178 | 18 | 459 | 47 | 281 | 29 | 892 | 91 | |||||
Exhibitions:
Application case:
FQA:
Q: What should I provide when I choose a gearbox/speed reducer?
A: The best way is to provide the motor drawing with parameters. Our engineer will check and recommend the most suitable gearbox model for your reference.
Or you can also provide the below specification as well:
1) Type, model, and torque.
2) Ratio or output speed
3) Working condition and connection method
4) Quality and installed machine name
5) Input mode and input speed
6) Motor brand model or flange and motor shaft size
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Car |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | 90 Degree |
| Layout: | Coaxial |
| Gear Shape: | Cylindrical Gear |
| Step: | Single-Step |
| Customization: |
Available
|
|
|---|
What role does the controller play in the overall performance of a servo motor?
The controller plays a crucial role in the overall performance of a servo motor system. It is responsible for monitoring and regulating the motor’s operation to achieve the desired motion and maintain system stability. Let’s explore in detail the role of the controller in the performance of a servo motor:
1. Motion Control:
The controller is responsible for generating precise control signals that dictate the motor’s speed, torque, and position. It receives input commands from the user or higher-level control system and translates them into appropriate control signals for the servo motor. By accurately controlling the motor’s motion, the controller enables precise positioning, smooth acceleration and deceleration, and the ability to follow complex trajectories. The controller’s effectiveness in generating accurate and responsive control signals directly impacts the motor’s motion control capabilities.
2. Feedback Control:
The controller utilizes feedback from position sensors, such as encoders, to monitor the motor’s actual position, speed, and other parameters. It compares the desired motion profile with the actual motor behavior and continuously adjusts the control signals to minimize any deviations or errors. This closed-loop feedback control mechanism allows the controller to compensate for disturbances, variations in load conditions, and other factors that may affect the motor’s performance. By continuously monitoring and adjusting the control signals based on feedback, the controller helps maintain accurate and stable motor operation.
3. PID Control:
Many servo motor controllers employ Proportional-Integral-Derivative (PID) control algorithms to regulate the motor’s behavior. PID control calculates control signals based on the error between the desired setpoint and the actual motor response. The proportional term responds to the present error, the integral term accounts for accumulated past errors, and the derivative term considers the rate of change of the error. By tuning the PID parameters, the controller can achieve optimal performance in terms of response time, stability, and steady-state accuracy. Properly configured and tuned PID control greatly influences the servo motor’s ability to follow commands accurately and efficiently.
4. Trajectory Planning:
In applications requiring complex motion profiles or trajectories, the controller plays a vital role in trajectory planning. It determines the optimal path and speed profile for the motor to follow, taking into account constraints such as acceleration limits, jerk limits, and mechanical limitations. The controller generates the required control signals to achieve the desired trajectory, ensuring smooth and precise motion. Effective trajectory planning by the controller enhances the motor’s performance in applications that involve intricate or high-speed movements.
5. System Monitoring and Protection:
The controller monitors various parameters of the servo motor system, including temperature, current, voltage, and other diagnostic information. It incorporates protective measures to prevent damage or excessive stress on the motor. The controller can implement safety features such as overcurrent protection, over-temperature protection, and fault detection mechanisms. By actively monitoring and safeguarding the motor and the system, the controller helps prevent failures, prolongs the motor’s lifespan, and ensures safe and reliable operation.
6. Communication and Integration:
The controller facilitates communication and integration with other components or systems within the overall automation setup. It may support various communication protocols, such as Ethernet, CAN bus, or fieldbus protocols, enabling seamless integration with higher-level control systems, human-machine interfaces (HMIs), or other peripheral devices. The controller’s ability to efficiently exchange data and commands with other system components allows for coordinated and synchronized operation, enhancing the overall performance and functionality of the servo motor system.
In summary, the controller plays a vital role in the overall performance of a servo motor system. It enables precise motion control, utilizes feedback for closed-loop control, implements PID control algorithms, plans complex trajectories, monitors system parameters, and facilitates communication and integration. The controller’s capabilities and effectiveness directly impact the motor’s performance in terms of accuracy, responsiveness, stability, and overall system efficiency.
Can you explain the concept of torque and speed in relation to servo motors?
Torque and speed are two essential parameters in understanding the performance characteristics of servo motors. Let’s explore these concepts in relation to servo motors:
Torque:
Torque refers to the rotational force produced by a servo motor. It determines the motor’s ability to generate rotational motion and overcome resistance or load. Torque is typically measured in units of force multiplied by distance, such as Nm (Newton-meter) or oz-in (ounce-inch).
The torque output of a servo motor is crucial in applications where the motor needs to move or control a load. The motor must provide enough torque to overcome the resistance or friction in the system and maintain the desired position or motion. Higher torque allows the motor to handle heavier loads or more challenging operating conditions.
It is important to note that the torque characteristics of a servo motor may vary depending on the speed or position of the motor. Manufacturers often provide torque-speed curves or torque-position curves, which illustrate the motor’s torque capabilities at different operating points. Understanding these curves helps in selecting a servo motor that can deliver the required torque for a specific application.
Speed:
Speed refers to the rotational velocity at which a servo motor operates. It indicates how fast the motor can rotate and how quickly it can achieve the desired position or motion. Speed is typically measured in units of revolutions per minute (RPM) or radians per second (rad/s).
The speed of a servo motor is crucial in applications that require rapid movements or high-speed operations. It determines the motor’s responsiveness and the system’s overall performance. Different servo motors have different speed capabilities, and the maximum achievable speed is often specified by the manufacturer.
It is worth noting that the speed of a servo motor may also affect its torque output. Some servo motors exhibit a phenomenon known as “speed-torque curve,” where the motor’s torque decreases as the speed increases. This behavior is influenced by factors such as motor design, winding resistance, and control algorithms. Understanding the speed-torque characteristics of a servo motor is important for selecting a motor that can meet the speed requirements of the application while maintaining sufficient torque.
Overall, torque and speed are interrelated parameters that determine the performance capabilities of a servo motor. The torque capability determines the motor’s ability to handle loads, while the speed capability determines how quickly the motor can achieve the desired motion. When selecting a servo motor, it is essential to consider both the torque and speed requirements of the application to ensure that the motor can deliver the desired performance.
How does feedback control work in a servo motor system?
In a servo motor system, feedback control plays a crucial role in achieving precise control over the motor’s position, speed, and acceleration. The feedback control loop consists of several components that work together to continuously monitor and adjust the motor’s behavior based on the desired and actual position information. Here’s an overview of how feedback control works in a servo motor system:
1. Position Reference:
The servo motor system starts with a position reference or a desired position. This can be specified by a user or a control system, depending on the application requirements. The position reference represents the target position that the servo motor needs to reach and maintain.
2. Feedback Sensor:
A feedback sensor, such as an encoder or resolver, is attached to the servo motor’s shaft. The purpose of the feedback sensor is to continuously measure the motor’s actual position and provide feedback to the control system. The sensor generates signals that indicate the motor’s current position, allowing the control system to compare it with the desired position.
3. Control System:
The control system receives the position reference and the feedback signals from the sensor. It processes this information to determine the motor’s current position error, which is the difference between the desired position and the actual position. The control system calculates the required adjustments to minimize this position error and bring the motor closer to the desired position.
4. Controller:
The controller is a key component of the feedback control loop. It receives the position error from the control system and generates control signals that govern the motor’s behavior. The controller adjusts the motor’s inputs, such as voltage or current, based on the position error and control algorithm. The control algorithm can be implemented using various techniques, such as proportional-integral-derivative (PID) control, which adjusts the motor’s inputs based on the current error, the integral of past errors, and the rate of change of errors.
5. Motor Drive:
The control signals generated by the controller are sent to the motor drive unit, which amplifies and converts these signals into appropriate voltage or current levels. The motor drive unit provides the necessary power and control signals to the servo motor to initiate the desired motion. The drive unit adjusts the motor’s inputs based on the control signals to achieve the desired position, speed, and acceleration specified by the control system.
6. Motor Response:
As the motor receives the adjusted inputs from the motor drive, it starts to rotate and move towards the desired position. The motor’s response is continually monitored by the feedback sensor, which measures the actual position in real-time.
7. Feedback Comparison:
The feedback sensor compares the actual position with the desired position. If there is any deviation, the sensor generates feedback signals reflecting the discrepancy between the desired and actual positions. These signals are fed back to the control system, allowing it to recalculate the position error and generate updated control signals to further adjust the motor’s behavior.
This feedback loop continues to operate in a continuous cycle, with the control system adjusting the motor’s inputs based on the feedback information. As a result, the servo motor can accurately track and maintain the desired position, compensating for any disturbances or variations that may occur during operation.
In summary, feedback control in a servo motor system involves continuously comparing the desired position with the actual position using a feedback sensor. The control system processes this position error and generates control signals, which are converted and amplified by the motor drive unit to drive the motor. The motor’s response is monitored by the feedback sensor, and any discrepancies are fed back to the control system, enabling it to make further adjustments. This closed-loop control mechanism ensures precise positioning and accurate control of the servo motor.
editor by CX 2024-04-10
China high quality Original Used G2.144.1171 Servo-Drive Automatic Cleaning Motor Servo Motor for Heidelberg Sm52 Pm52 Sx52 Offset Printing Parts vacuum pump oil near me
Product Description
Original Used G2.144.1171 Servo-Drive Automatic Cleaning Motor Servo Motor For Heidelberg SM52 PM52 SX52 Offset Printing Parts
HangZhou XiangChen Printing Equipment Co., Ltd is a professional printing machinery spare parts supplier, established in 2015, with 3 branch companies now.
We specialize in Heidelberg, Man Roland and Komori Printing Machine Spare Parts including original circuit boards, computer boards, PC boards, pneumatic cylinders, motors, sensors, valves, cam followers, bearings, gripper fingers, rollers, gripper bars, bellows and so on. Most replacement spare parts are available as well.
As the experience began to accumulate in the printing industry, we could provide you good-quality products, competitive price and considerate customer services. We have made long-term business relationships with many oversea customers due to our good supply ability and good reputation in the international market.
We hold the business philosophy of ” Service-oriented, CHINAMFG cooperation” And the ” Customers first” principle to provide you with sophisticated products and considerate services.
Q1: What is your scope of business?
A: We specialize in the export of offset printing machinery spare parts for Heidelberg, Man Roland and Komori. The main products include circuit board, pneumatic cylinder, bearing, sensor, gear, valve, motor, belt, gripper, gripper bar, cam follower and so on.
Q2: What is your means of packing?
A: Generally, we pack the goods in carton or wooden case and use bubble pad to protect it. Also, we can pack the goods as your specific request. The detailed package pictures and videos will be sent to you before shipping.
Q3. What type of payment do you accept?
A: L/C, T/T, Western Union, Paypal, MoneyGram.
Q4: How about the delivery time?
A: Most spare parts are in stock. Generally, we will arrange shipment within 3 days after your payment. The specific delivery time depends on your order and your location mostly. Please rest assured that shipment will be arranged immediately on receipt of your payment.
Q5. Will you test the product before delivery?
A: We promise that all of the products are in good condition through the strict quality control and they will be tested repeatedly and checked carefully before delivery.
Q6: How many years have you engaged in printing industry?
A: HangZhou CHINAMFG Chen Printing Equipment Co, Ltd is founded by CHINAMFG who has devoted himself to printing industry for more than 15 years. As the professional experience began to accumulate in this field, he established the company in 2015 to deal in offset printing machine spare parts.
Q7: Why choose us?
1.You will benefit a lot from our high-quality products, competitive price and considerate customer services. We have made long-term cooperation with many oversea customers.
2. Due to our steady and sincere way of conducting business, our company enjoys good reputation among the local wholesalers in domestic market.
3. There is a professional engineer team in our company who served in the leading domestic printing industry for many years. They will offer you the best spare parts replacement solution and repair services according to your specific demands.
4. We are willing to enter into business relations with you on the basis of equality, mutual benefit and exchanging what 1 has for what we need.
Q8. How can I visit your company?
A: Our company is located in Classic Print Mechanical Market, HangZhou, China. It is half an hour away from HangZhou Xihu (West Lake) Dis. International Airport. Welcome to your Visit.
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| Certification: | Motor |
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| Usage: | For Heidelberg Printer |
| Category: | Motor |
| Name: | Circuit Board |
| Feature: | Original Used in Germany |
| Shipping Method: | DHL FedEx UPS EMS TNT/China Post |
| Customization: |
Available
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What maintenance practices are recommended for ensuring the longevity of servo motors?
Maintaining servo motors properly is crucial to ensure their longevity and reliable performance. Here are some recommended maintenance practices:
1. Regular Cleaning:
Regularly clean the servo motor to remove dust, debris, and other contaminants that can affect its performance. Use a soft brush or compressed air to clean the motor’s exterior and ventilation ports. Avoid using excessive force or liquid cleaners that could damage the motor.
2. Lubrication:
Follow the manufacturer’s recommendations for lubrication intervals and use the appropriate lubricant for the motor. Lubricate the motor’s bearings, gears, and other moving parts as per the specified schedule. Proper lubrication reduces friction, minimizes wear, and helps maintain optimal performance.
3. Inspections:
Regularly inspect the servo motor for signs of wear, damage, or loose connections. Check for any unusual noises, vibrations, or overheating during operation, as these can indicate potential issues. If any abnormalities are detected, consult the manufacturer’s documentation or seek professional assistance for further evaluation and repair.
4. Electrical Connections:
Ensure that all electrical connections to the servo motor, such as power cables and signal wires, are secure and properly insulated. Loose or damaged connections can lead to electrical problems, voltage fluctuations, or signal interference, which can affect the motor’s performance and longevity.
5. Environmental Considerations:
Take into account the operating environment of the servo motor. Ensure that the motor is protected from excessive moisture, dust, extreme temperatures, and corrosive substances. If necessary, use appropriate enclosures or protective measures to safeguard the motor from adverse environmental conditions.
6. Software and Firmware Updates:
Stay updated with the latest software and firmware releases provided by the servo motor manufacturer. These updates often include bug fixes, performance enhancements, and new features that can improve the motor’s functionality and reliability. Follow the manufacturer’s instructions for safely updating the motor’s software or firmware.
7. Training and Documentation:
Ensure that personnel responsible for the maintenance of servo motors are properly trained and familiar with the manufacturer’s guidelines and documentation. This includes understanding recommended maintenance procedures, safety precautions, and troubleshooting techniques. Regular training and access to up-to-date documentation are essential for effective servo motor maintenance.
8. Professional Servicing:
If a servo motor requires complex repairs or servicing beyond regular maintenance, it is advisable to consult a qualified technician or contact the manufacturer’s service center. Attempting to repair or modify the motor without proper expertise can lead to further damage or safety hazards.
By following these maintenance practices, servo motors can operate optimally and have an extended lifespan. Regular cleaning, lubrication, inspections, secure electrical connections, environmental considerations, software updates, training, and professional servicing all contribute to ensuring the longevity and reliable performance of servo motors.
What factors should be considered when selecting a servo motor for a specific application?
When selecting a servo motor for a specific application, several factors need to be considered. These factors help ensure that the chosen servo motor meets the requirements and performs optimally in the intended application. Here are some key factors to consider:
1. Torque and Power Requirements:
One of the primary considerations is the torque and power requirements of the application. The servo motor should be able to generate sufficient torque to handle the load and overcome any resistance or friction in the system. Additionally, the power rating of the motor should match the power supply available in the application. It is essential to evaluate the torque-speed characteristics of the servo motor to ensure it can deliver the required performance.
2. Speed and Acceleration:
The required speed and acceleration capabilities of the servo motor should align with the application’s needs. Different applications have varying speed and acceleration requirements, and the servo motor should be able to meet these demands. It is crucial to consider both the maximum speed that the motor can achieve and the time it takes to accelerate or decelerate to specific speeds. Evaluating the servo motor’s speed-torque characteristics and acceleration capabilities is necessary for selecting the right motor.
3. Positioning Accuracy and Repeatability:
The desired positioning accuracy and repeatability of the application play a significant role in servo motor selection. If precise positioning is crucial, a servo motor with high accuracy and low positioning errors should be chosen. The feedback mechanism, such as encoders or resolvers, should provide the required resolution to achieve the desired accuracy. Repeatability, the ability to consistently reach the same position, should also be considered, especially in applications where repetitive movements are necessary.
4. Environmental Conditions:
The environmental conditions in which the servo motor will operate should be taken into account. Factors such as temperature extremes, humidity, dust, and vibration can affect the motor’s performance and lifespan. In harsh environments, it may be necessary to choose a servo motor with appropriate protection ratings, such as IP (Ingress Protection) ratings, to ensure reliable operation and longevity.
5. Control System Compatibility:
The compatibility of the servo motor with the control system used in the application is crucial. The motor should be compatible with the control signals and communication protocols employed in the system. This includes considerations such as voltage compatibility, control signal types (analog, digital, pulse), and communication interfaces (such as Ethernet, CAN, or Modbus). Ensuring compatibility will facilitate seamless integration and efficient control of the servo motor within the application.
6. Size and Weight Constraints:
The physical size and weight limitations of the application should be considered when selecting a servo motor. The motor’s dimensions should fit within the available space, and its weight should not exceed the application’s weight capacity. Compact and lightweight servo motors may be preferred in applications where space is limited or weight is a critical factor.
7. Cost Considerations:
The cost of the servo motor and its overall value for the application should be evaluated. It is essential to consider the initial purchase cost as well as the long-term maintenance and operational costs. While cost is a factor, it should not be the sole determining factor, as compromising on quality or performance may lead to suboptimal results.
By considering these factors, one can make an informed decision when selecting a servo motor for a specific application. It is recommended to consult with manufacturers or experts in the field to ensure the chosen servo motor meets the application’s requirements and provides reliable and efficient performance.
What is a servo motor, and how does it function in automation systems?
A servo motor is a type of motor specifically designed for precise control of angular or linear position, velocity, and acceleration. It is widely used in various automation systems where accurate motion control is required. Let’s explore the concept of servo motors and how they function in automation systems:
A servo motor consists of a motor, a position feedback device (such as an encoder or resolver), and a control system. The control system receives input signals, typically in the form of electrical pulses or analog signals, indicating the desired position or speed. Based on these signals and the feedback from the position sensor, the control system adjusts the motor’s operation to achieve the desired motion.
The functioning of a servo motor in an automation system involves the following steps:
- Signal Input: The automation system provides a control signal to the servo motor, indicating the desired position, speed, or other motion parameters. This signal can be generated by a human operator, a computer, a programmable logic controller (PLC), or other control devices.
- Feedback System: The servo motor incorporates a position feedback device, such as an encoder or resolver, which continuously monitors the motor’s actual position. This feedback information is sent back to the control system, allowing it to compare the actual position with the desired position specified by the input signal.
- Control System: The control system, typically housed within the servo motor or an external servo drive, receives the input signal and the feedback from the position sensor. It processes this information and generates the appropriate control signals to the motor.
- Motor Operation: Based on the control signals received from the control system, the servo motor adjusts its operation to achieve the desired motion. The control system varies the motor’s voltage, current, or frequency to control the motor’s speed, torque, or position accurately.
- Closed-Loop Control: Servo motors operate in a closed-loop control system. The feedback information from the position sensor allows the control system to continuously monitor and adjust the motor’s operation to minimize any deviation between the desired position and the actual position. This closed-loop control mechanism provides high accuracy, repeatability, and responsiveness in motion control applications.
One of the key advantages of servo motors in automation systems is their ability to provide precise and dynamic motion control. They can rapidly accelerate, decelerate, and change direction with high accuracy, allowing for intricate and complex movements. Servo motors are widely used in applications such as robotics, CNC machines, printing presses, packaging equipment, and automated manufacturing systems.
In summary, a servo motor is a specialized motor that enables accurate control of position, velocity, and acceleration in automation systems. Through the combination of a control system and a position feedback device, servo motors can precisely adjust their operation to achieve the desired motion. Their closed-loop control mechanism and high responsiveness make them an essential component in various applications requiring precise and dynamic motion control.
editor by CX 2024-02-28