Product Description
Product Description
Our Motor Company is specialized in Mini AC Gear Motor. At present, our main products are: Gear Motor, Three phase Motor, Speed Control Motor, Brake Motor, Damping Motor, Torque Motor, DC Gear Motor and so on. They spreadly use for Machine Tools, Textile Machinery, Medical Appliance, Conveying Machine, Printing Mechanism, Food Machinery, Vending Machine, Packing Machinery, Gumming Machine and so on.
Our term is: Quality as foundation, reputation first, seeking for outstanding
Position. Excellent equipment, advanced procedure, scientific management, modern
Test method. We provide all customers both at home and abroad. With our top quality products, favorable price and sincere service. We hope that we have a good Cooperation with you to develop both sides business together.
Model | Power | Voltage | Frequency | Current | Rated Torque | Rated Speed |
3IK15GN-C | 15W | 220V | 50Hz | 0.18 | 0.125N.m | 1200rpm |
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Company Profile
FAQ
Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.
Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.
Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.
Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.
Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.
Please contact us if you have detailed requests, thank you !
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Application: | Machine Tool |
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Speed: | Variable Speed |
Number of Stator: | Single-Phase |
Function: | Driving |
Casing Protection: | Closed Type |
Number of Poles: | 2 |
Customization: |
Available
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What maintenance practices are recommended for ensuring the longevity of servo motors?
Maintaining servo motors properly is crucial to ensure their longevity and reliable performance. Here are some recommended maintenance practices:
1. Regular Cleaning:
Regularly clean the servo motor to remove dust, debris, and other contaminants that can affect its performance. Use a soft brush or compressed air to clean the motor’s exterior and ventilation ports. Avoid using excessive force or liquid cleaners that could damage the motor.
2. Lubrication:
Follow the manufacturer’s recommendations for lubrication intervals and use the appropriate lubricant for the motor. Lubricate the motor’s bearings, gears, and other moving parts as per the specified schedule. Proper lubrication reduces friction, minimizes wear, and helps maintain optimal performance.
3. Inspections:
Regularly inspect the servo motor for signs of wear, damage, or loose connections. Check for any unusual noises, vibrations, or overheating during operation, as these can indicate potential issues. If any abnormalities are detected, consult the manufacturer’s documentation or seek professional assistance for further evaluation and repair.
4. Electrical Connections:
Ensure that all electrical connections to the servo motor, such as power cables and signal wires, are secure and properly insulated. Loose or damaged connections can lead to electrical problems, voltage fluctuations, or signal interference, which can affect the motor’s performance and longevity.
5. Environmental Considerations:
Take into account the operating environment of the servo motor. Ensure that the motor is protected from excessive moisture, dust, extreme temperatures, and corrosive substances. If necessary, use appropriate enclosures or protective measures to safeguard the motor from adverse environmental conditions.
6. Software and Firmware Updates:
Stay updated with the latest software and firmware releases provided by the servo motor manufacturer. These updates often include bug fixes, performance enhancements, and new features that can improve the motor’s functionality and reliability. Follow the manufacturer’s instructions for safely updating the motor’s software or firmware.
7. Training and Documentation:
Ensure that personnel responsible for the maintenance of servo motors are properly trained and familiar with the manufacturer’s guidelines and documentation. This includes understanding recommended maintenance procedures, safety precautions, and troubleshooting techniques. Regular training and access to up-to-date documentation are essential for effective servo motor maintenance.
8. Professional Servicing:
If a servo motor requires complex repairs or servicing beyond regular maintenance, it is advisable to consult a qualified technician or contact the manufacturer’s service center. Attempting to repair or modify the motor without proper expertise can lead to further damage or safety hazards.
By following these maintenance practices, servo motors can operate optimally and have an extended lifespan. Regular cleaning, lubrication, inspections, secure electrical connections, environmental considerations, software updates, training, and professional servicing all contribute to ensuring the longevity and reliable performance of servo motors.
How is the size of a servo motor determined based on application requirements?
The size of a servo motor is an important consideration when selecting a motor for a specific application. The size of the motor is determined based on various factors related to the application requirements. Let’s explore how the size of a servo motor is determined:
1. Torque Requirements:
One of the primary factors in determining the size of a servo motor is the torque requirements of the application. The motor should be able to generate sufficient torque to handle the load and overcome any resistance or friction in the system. The required torque depends on factors such as the weight of the load, the distance from the motor’s axis of rotation, and any additional forces acting on the system. By analyzing the torque requirements, one can select a servo motor with an appropriate size and torque rating to meet the application’s needs.
2. Speed and Acceleration Requirements:
The desired speed and acceleration capabilities of the application also influence the size of the servo motor. Different applications have varying speed and acceleration requirements, and the motor needs to be capable of achieving the desired performance. Higher speeds and accelerations may require larger motors with more powerful components to handle the increased forces and stresses. By considering the required speed and acceleration, one can determine the size of the motor that can meet these demands.
3. Inertia and Load Inertia Ratio:
The inertia of the load and the inertia ratio between the load and the servo motor are important considerations in sizing the motor. Inertia refers to the resistance of an object to changes in its rotational motion. If the load has a high inertia, it requires a servo motor with sufficient size and torque to accelerate and decelerate the load effectively. The inertia ratio, which is the ratio of the load inertia to the motor inertia, affects the motor’s ability to control the load’s motion accurately. A proper balance between the load and motor inertia is necessary to achieve optimal performance and stability in the system.
4. Duty Cycle and Continuous Operation:
The duty cycle and continuous operation requirements of the application also impact the motor size selection. Duty cycle refers to the ratio of the motor’s operating time to the total cycle time. Applications with high-duty cycles or continuous operation may require larger motors that can handle sustained operation without overheating or performance degradation. It is important to consider the motor’s continuous torque rating and thermal characteristics to ensure it can operate reliably under the given duty cycle requirements.
5. Physical Space Constraints:
The physical space available for installing the servo motor is another factor to consider. The motor’s dimensions should fit within the available space, considering factors such as motor length, diameter, and any mounting requirements. It is essential to ensure that the chosen motor can be easily integrated into the system without interfering with other components or causing space constraints.
6. Weight Limitations:
The weight limitations of the application may influence the motor size selection. If there are weight restrictions, such as in mobile or lightweight applications, it is necessary to choose a servo motor that is compact and lightweight while still providing the required performance. Lighter servo motors can help optimize the overall weight and balance of the system.
7. Cost Considerations:
Cost is also a factor to consider when determining the size of a servo motor. Larger motors with higher torque and performance capabilities tend to be more expensive. It is important to strike a balance between the required performance and the cost constraints of the application. Analyzing the cost-effectiveness and overall value of the motor in relation to the application requirements is essential.
By considering these factors, one can determine the appropriate size of a servo motor that can meet the specific application requirements. It is advisable to consult with manufacturers or experts in the field to ensure the chosen motor size aligns with the application needs and provides optimal performance and reliability.
Can servo motors be used in robotics, and if so, how are they implemented?
Yes, servo motors are commonly used in robotics due to their precise control capabilities and suitability for a wide range of robotic applications. When implementing servo motors in robotics, several factors need to be considered. Here’s an overview of how servo motors are used and implemented in robotics:
1. Joint Actuation:
Servo motors are often used to actuate the joints of robotic systems. Each joint in a robot typically requires a motor to control its movement. Servo motors provide the necessary torque and angular control to accurately position the joint. They can rotate between specific angles, allowing the robot to achieve the desired configuration and perform precise movements.
2. Position Control:
Servo motors excel at position control, which is essential for robotics applications. They can accurately maintain a specific position and respond quickly to control signals. By incorporating servo motors in robotic joints, precise positioning control can be achieved, enabling the robot to perform tasks with accuracy and repeatability.
3. Closed-Loop Control:
Implementing servo motors in robotics involves utilizing closed-loop control systems. Feedback sensors, such as encoders or resolvers, are attached to the servo motors to provide real-time feedback on the motor’s position. This feedback is used to continuously adjust the motor’s behavior and ensure accurate positioning. Closed-loop control allows the robot to compensate for any errors or disturbances and maintain precise control over its movements.
4. Control Architecture:
In robotics, servo motors are typically controlled using a combination of hardware and software. The control architecture encompasses the control algorithms, microcontrollers or embedded systems, and communication interfaces. The control system receives input signals, such as desired joint positions or trajectories, and generates control signals to drive the servo motors. The control algorithms, such as PID control, are used to calculate the appropriate adjustments based on the feedback information from the sensors.
5. Kinematics and Dynamics:
When implementing servo motors in robotics, the kinematics and dynamics of the robot must be considered. The kinematics deals with the study of the robot’s motion and position, while the dynamics focuses on the forces and torques involved in the robot’s movement. Servo motors need to be properly sized and selected based on the robot’s kinematic and dynamic requirements to ensure optimal performance and stability.
6. Integration and Programming:
Servo motors in robotics need to be integrated into the overall robot system. This involves mechanical mounting and coupling the motors to the robot’s joints, connecting the feedback sensors, and integrating the control system. Additionally, programming or configuring the control software is necessary to define the desired movements and control parameters for the servo motors. This programming can be done using robot-specific programming languages or software frameworks.
By utilizing servo motors in robotics and implementing them effectively, robots can achieve precise and controlled movements. Servo motors enable accurate positioning, fast response times, and closed-loop control, resulting in robots that can perform tasks with high accuracy, repeatability, and versatility. Whether it’s a humanoid robot, industrial manipulator, or collaborative robot (cobot), servo motors play a vital role in their actuation and control.
editor by CX 2024-01-25
China best Vmc Machine Tool Servo Motor Supplier with Best Price vacuum pump diy
Product Description
VMC Machine Tool Servo Motor Supplier with Best Price
Products Description
Features: Motor frame (mm): 60, 80, 110, 130 Rated speed (rpm): 1500, 2000, 2500, 3000 Power off brake: optional Insulation level: F Installation: flange-mounted Environmental temperature: 0 to 55 degrees Rated torque (Nm): 0.33 to 17.8 Maximum speed (rpm): 2000, 3000, 4000, 5000, 6000 Rated power (Kw): 0.1 to 3.1 Number of pole pairs: 5 Protection level: sealed, self-cooling IP65 Operation voltage of matched amplifier (VAC): 220 Environmental humidity: lower than 90% (condensation free)
Naming convention of series LDD power servo motor
110 |
ST |
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M |
042 |
15 |
30 |
L M1 |
D D |
Z /C |
(1) |
(2) |
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(3) |
(4) |
(5) |
(6) |
(7) (8) |
(9) (10) |
(11) (12) |
(1) Motor frame No. (2) AC permanent magnet synchronization servo motor (3) Feedback component type (4) Rated torque: three-digit number × 0.1Nm (5) Rated speed: two-digit number × 100rpm (6) Maximum speed: two-digit number × 100rpm (7) Operation voltage of matched amplifier: 220 (8) Encoder code (9) Medium inertia (10) The highest speed characteristic (11) Power-off brake is mounted (12) Keyway code; if there is no key, there is no code
Application: | CNC Machine |
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Certification: | ISO9001, CCC |
Brand: | Hcnc Huada |
Product Name: | AC Servo Motor |
Protect Feature: | Sealed Self-Cooled IP65 |
Type: | Servo Motor |
Customization: |
Available
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What role does the controller play in the overall performance of a servo motor?
The controller plays a crucial role in the overall performance of a servo motor system. It is responsible for monitoring and regulating the motor’s operation to achieve the desired motion and maintain system stability. Let’s explore in detail the role of the controller in the performance of a servo motor:
1. Motion Control:
The controller is responsible for generating precise control signals that dictate the motor’s speed, torque, and position. It receives input commands from the user or higher-level control system and translates them into appropriate control signals for the servo motor. By accurately controlling the motor’s motion, the controller enables precise positioning, smooth acceleration and deceleration, and the ability to follow complex trajectories. The controller’s effectiveness in generating accurate and responsive control signals directly impacts the motor’s motion control capabilities.
2. Feedback Control:
The controller utilizes feedback from position sensors, such as encoders, to monitor the motor’s actual position, speed, and other parameters. It compares the desired motion profile with the actual motor behavior and continuously adjusts the control signals to minimize any deviations or errors. This closed-loop feedback control mechanism allows the controller to compensate for disturbances, variations in load conditions, and other factors that may affect the motor’s performance. By continuously monitoring and adjusting the control signals based on feedback, the controller helps maintain accurate and stable motor operation.
3. PID Control:
Many servo motor controllers employ Proportional-Integral-Derivative (PID) control algorithms to regulate the motor’s behavior. PID control calculates control signals based on the error between the desired setpoint and the actual motor response. The proportional term responds to the present error, the integral term accounts for accumulated past errors, and the derivative term considers the rate of change of the error. By tuning the PID parameters, the controller can achieve optimal performance in terms of response time, stability, and steady-state accuracy. Properly configured and tuned PID control greatly influences the servo motor’s ability to follow commands accurately and efficiently.
4. Trajectory Planning:
In applications requiring complex motion profiles or trajectories, the controller plays a vital role in trajectory planning. It determines the optimal path and speed profile for the motor to follow, taking into account constraints such as acceleration limits, jerk limits, and mechanical limitations. The controller generates the required control signals to achieve the desired trajectory, ensuring smooth and precise motion. Effective trajectory planning by the controller enhances the motor’s performance in applications that involve intricate or high-speed movements.
5. System Monitoring and Protection:
The controller monitors various parameters of the servo motor system, including temperature, current, voltage, and other diagnostic information. It incorporates protective measures to prevent damage or excessive stress on the motor. The controller can implement safety features such as overcurrent protection, over-temperature protection, and fault detection mechanisms. By actively monitoring and safeguarding the motor and the system, the controller helps prevent failures, prolongs the motor’s lifespan, and ensures safe and reliable operation.
6. Communication and Integration:
The controller facilitates communication and integration with other components or systems within the overall automation setup. It may support various communication protocols, such as Ethernet, CAN bus, or fieldbus protocols, enabling seamless integration with higher-level control systems, human-machine interfaces (HMIs), or other peripheral devices. The controller’s ability to efficiently exchange data and commands with other system components allows for coordinated and synchronized operation, enhancing the overall performance and functionality of the servo motor system.
In summary, the controller plays a vital role in the overall performance of a servo motor system. It enables precise motion control, utilizes feedback for closed-loop control, implements PID control algorithms, plans complex trajectories, monitors system parameters, and facilitates communication and integration. The controller’s capabilities and effectiveness directly impact the motor’s performance in terms of accuracy, responsiveness, stability, and overall system efficiency.
Are there different types of servo motors, and how do they differ?
Yes, there are different types of servo motors available, each with its own characteristics and applications. The variations among servo motors can be attributed to factors such as construction, control mechanisms, power requirements, and performance specifications. Let’s explore some of the common types of servo motors and how they differ:
1. DC Servo Motors:
DC servo motors are widely used in various applications. They consist of a DC motor combined with a feedback control system. The control system typically includes a position or velocity feedback sensor, such as an encoder or a resolver. DC servo motors offer good speed and torque control and are often employed in robotics, automation, and hobbyist projects. They can be operated with a separate motor driver or integrated into servo motor units with built-in control electronics.
2. AC Servo Motors:
AC servo motors are designed for high-performance applications that require precise control and fast response times. They are typically three-phase motors and are driven by sinusoidal AC waveforms. AC servo motors often incorporate advanced control algorithms and feedback systems to achieve accurate position, velocity, and torque control. These motors are commonly used in industrial automation, CNC machines, robotics, and other applications that demand high precision and dynamic performance.
3. Brushed Servo Motors:
Brushed servo motors feature a traditional brushed DC motor design. They consist of a rotor with a commutator and carbon brushes that make physical contact with the commutator. The brushes provide electrical connections, allowing the motor’s magnetic field to interact with the rotor’s windings. Brushed servo motors are known for their simplicity and cost-effectiveness. However, they may require more maintenance due to brush wear, and they generally have lower efficiency and shorter lifespan compared to brushless servo motors.
4. Brushless Servo Motors:
Brushless servo motors, also known as brushless DC (BLDC) motors, offer several advantages over brushed motors. They eliminate the need for brushes and commutators, resulting in improved reliability, higher efficiency, and longer lifespan. Brushless servo motors rely on electronic commutation, typically using Hall effect sensors or encoder feedback for accurate rotor position detection. These motors are widely used in robotics, industrial automation, aerospace, and other applications that require high-performance motion control with minimal maintenance.
5. Linear Servo Motors:
Linear servo motors are designed to provide linear motion instead of rotational motion. They consist of a primary part (stator) and a secondary part (slider or forcer) that interact magnetically to generate linear motion. Linear servo motors offer advantages such as high speed, high acceleration, and precise positioning along a linear axis. They find applications in various industries, including semiconductor manufacturing, packaging, printing, and machine tools.
6. Micro Servo Motors:
Micro servo motors are small-sized servo motors often used in applications with limited space and low power requirements. They are commonly found in hobbyist projects, model airplanes, remote-controlled vehicles, and small robotic systems. Micro servo motors are lightweight, compact, and offer reasonable precision and control for their size.
These are some of the different types of servo motors available, each catering to specific applications and requirements. The choice of servo motor type depends on factors such as the desired performance, accuracy, power requirements, environmental conditions, and cost considerations. Understanding the differences between servo motor types is essential for selecting the most suitable motor for a particular application.
What are the key advantages of using servo motors in industrial applications?
Servo motors offer several key advantages that make them highly beneficial for a wide range of industrial applications. Here are some of the main advantages of using servo motors:
1. Precise Positioning:
Servo motors excel at precise positioning control. They can accurately move to specific angles or positions with high repeatability. This level of precision is crucial in applications where accurate and consistent positioning is required, such as robotics, CNC machining, and assembly lines.
2. High Torque at Various Speeds:
Servo motors are designed to deliver high torque output across a range of speeds. They can generate significant torque even at low speeds, enabling efficient operation in applications that require both high torque and precise control, such as lifting heavy loads or performing intricate movements.
3. Fast Response Times:
Servo motors have fast response times, meaning they can quickly accelerate, decelerate, and change direction in response to control signals. This responsiveness is essential in applications where rapid and dynamic motion control is needed, such as industrial automation, robotics, and production line equipment.
4. Closed-Loop Control:
Servo motors operate in a closed-loop control system, where feedback from position sensors is continuously used to adjust the motor’s behavior. This feedback control mechanism enables accurate tracking of the desired position and compensates for any disturbances or variations that may occur during operation. It enhances the motor’s accuracy, stability, and performance.
5. Wide Range of Sizes and Power Ratings:
Servo motors are available in a wide range of sizes and power ratings, making them suitable for diverse industrial applications. Whether it’s a small motor for precision tasks or a large motor for heavy-duty operations, there are servo motor options to meet various requirements.
6. Energy Efficiency:
Servo motors are designed to be energy-efficient. They typically have high power density, which means they can deliver a significant amount of torque per unit of size and weight. This efficiency helps reduce power consumption, lowers operating costs, and contributes to a greener and more sustainable industrial environment.
7. Flexibility and Adaptability:
Due to their versatility, servo motors can be easily integrated into different systems and applications. They can be combined with various control systems, sensors, and communication protocols to provide seamless integration and compatibility with existing industrial setups. This flexibility allows for customized and scalable solutions tailored to specific industrial requirements.
8. Durability and Reliability:
Servo motors are known for their durability and reliability, even in demanding industrial environments. They are built to withstand harsh conditions such as high temperatures, vibrations, and dust. This robust construction ensures long-term operation and minimizes downtime, contributing to increased productivity and reduced maintenance costs.
In summary, the key advantages of using servo motors in industrial applications include precise positioning, high torque at various speeds, fast response times, closed-loop control for accuracy and stability, a wide range of sizes and power ratings, energy efficiency, flexibility, and durability. These advantages make servo motors highly valuable for industries that require precise motion control, such as robotics, manufacturing, automation, CNC machining, and many others.
editor by CX 2023-11-30