Product Description
| Product Description |
| *High Torque to inertia ratio&up to 25000Nm/kgm² |
| *Fast dynamic response, time constant <20ms |
| *Wide speed adjusting&feedback up to 1000:1 |
| *Steady speed precision up to 0.5% |
| *High overload, 2N.m/30s, 3.5N.m/10s |
| *Small volume and light weight |
| *Silent, the lowest noise is only 45dB(A) |
| *Protected with IP65, Class F insulation |
|
Work Environment: |
| 1. Altitude less than 1000M. 2. Environment temperature: +5ºC~+40ºC 3. The most moist month average relative humidity should less than 90%, and this month’s average lowest temperature should less than 25ºC. |
| Specification for KY80AS5714-15RV50-25 | |
| Rated voltage | DC24V |
| Rated power | 400w |
| Rated speed | 60rpm |
| Rated current |
22A |
| Rated touque | 38N.m |
| Peak Torque |
80N.m |
| Line Resistance |
0.05Ω (20ºC) |
| Rotor Inductance |
0.56mH |
| Torque Constant |
0.06N.m/A |
| Rotor Inertia | 281kg.m2*106 |
| Mechanical Time Constant | 0.6ms |
| Electrical Time Constant |
0.5ms |
| Weight |
8kg |
| Gear ratio | 1:7.5/10/15/20/25/30/40/50/60/80/100 |
Q: What kind motors you can provide?
A: For now, we mainly provide permanent magnet brushed dc motors (including low power and high power dc motors) with power range in 20~5000w.
Q: Is there a MOQ for your motor controller?
A: There is no MOQ requirement. But the more the better.
Q: How do you ensure the product quality?
A: We have strict test system in every link of material selection, production and final product, packing according to ISO9001 management.
Q: Is it possible for you to develop new controllers if we provide the tooling cost?
A: Yes. Please kindly share the detailed requirements like performance, size, annual quantity, target price etc. Then we’ll make our evaluation to see if we can arrange or not.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Universal, Industrial, Car, Electric Vehicle |
|---|---|
| Operating Speed: | Adjust Speed |
| Excitation Mode: | Excited |
| Function: | Control, Driving |
| Casing Protection: | Protection Type |
| Number of Poles: | 10 |
| Customization: |
Available
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What role does the controller play in the overall performance of a servo motor?
The controller plays a crucial role in the overall performance of a servo motor system. It is responsible for monitoring and regulating the motor’s operation to achieve the desired motion and maintain system stability. Let’s explore in detail the role of the controller in the performance of a servo motor:
1. Motion Control:
The controller is responsible for generating precise control signals that dictate the motor’s speed, torque, and position. It receives input commands from the user or higher-level control system and translates them into appropriate control signals for the servo motor. By accurately controlling the motor’s motion, the controller enables precise positioning, smooth acceleration and deceleration, and the ability to follow complex trajectories. The controller’s effectiveness in generating accurate and responsive control signals directly impacts the motor’s motion control capabilities.
2. Feedback Control:
The controller utilizes feedback from position sensors, such as encoders, to monitor the motor’s actual position, speed, and other parameters. It compares the desired motion profile with the actual motor behavior and continuously adjusts the control signals to minimize any deviations or errors. This closed-loop feedback control mechanism allows the controller to compensate for disturbances, variations in load conditions, and other factors that may affect the motor’s performance. By continuously monitoring and adjusting the control signals based on feedback, the controller helps maintain accurate and stable motor operation.
3. PID Control:
Many servo motor controllers employ Proportional-Integral-Derivative (PID) control algorithms to regulate the motor’s behavior. PID control calculates control signals based on the error between the desired setpoint and the actual motor response. The proportional term responds to the present error, the integral term accounts for accumulated past errors, and the derivative term considers the rate of change of the error. By tuning the PID parameters, the controller can achieve optimal performance in terms of response time, stability, and steady-state accuracy. Properly configured and tuned PID control greatly influences the servo motor’s ability to follow commands accurately and efficiently.
4. Trajectory Planning:
In applications requiring complex motion profiles or trajectories, the controller plays a vital role in trajectory planning. It determines the optimal path and speed profile for the motor to follow, taking into account constraints such as acceleration limits, jerk limits, and mechanical limitations. The controller generates the required control signals to achieve the desired trajectory, ensuring smooth and precise motion. Effective trajectory planning by the controller enhances the motor’s performance in applications that involve intricate or high-speed movements.
5. System Monitoring and Protection:
The controller monitors various parameters of the servo motor system, including temperature, current, voltage, and other diagnostic information. It incorporates protective measures to prevent damage or excessive stress on the motor. The controller can implement safety features such as overcurrent protection, over-temperature protection, and fault detection mechanisms. By actively monitoring and safeguarding the motor and the system, the controller helps prevent failures, prolongs the motor’s lifespan, and ensures safe and reliable operation.
6. Communication and Integration:
The controller facilitates communication and integration with other components or systems within the overall automation setup. It may support various communication protocols, such as Ethernet, CAN bus, or fieldbus protocols, enabling seamless integration with higher-level control systems, human-machine interfaces (HMIs), or other peripheral devices. The controller’s ability to efficiently exchange data and commands with other system components allows for coordinated and synchronized operation, enhancing the overall performance and functionality of the servo motor system.
In summary, the controller plays a vital role in the overall performance of a servo motor system. It enables precise motion control, utilizes feedback for closed-loop control, implements PID control algorithms, plans complex trajectories, monitors system parameters, and facilitates communication and integration. The controller’s capabilities and effectiveness directly impact the motor’s performance in terms of accuracy, responsiveness, stability, and overall system efficiency.
Can you explain the concept of torque and speed in relation to servo motors?
Torque and speed are two essential parameters in understanding the performance characteristics of servo motors. Let’s explore these concepts in relation to servo motors:
Torque:
Torque refers to the rotational force produced by a servo motor. It determines the motor’s ability to generate rotational motion and overcome resistance or load. Torque is typically measured in units of force multiplied by distance, such as Nm (Newton-meter) or oz-in (ounce-inch).
The torque output of a servo motor is crucial in applications where the motor needs to move or control a load. The motor must provide enough torque to overcome the resistance or friction in the system and maintain the desired position or motion. Higher torque allows the motor to handle heavier loads or more challenging operating conditions.
It is important to note that the torque characteristics of a servo motor may vary depending on the speed or position of the motor. Manufacturers often provide torque-speed curves or torque-position curves, which illustrate the motor’s torque capabilities at different operating points. Understanding these curves helps in selecting a servo motor that can deliver the required torque for a specific application.
Speed:
Speed refers to the rotational velocity at which a servo motor operates. It indicates how fast the motor can rotate and how quickly it can achieve the desired position or motion. Speed is typically measured in units of revolutions per minute (RPM) or radians per second (rad/s).
The speed of a servo motor is crucial in applications that require rapid movements or high-speed operations. It determines the motor’s responsiveness and the system’s overall performance. Different servo motors have different speed capabilities, and the maximum achievable speed is often specified by the manufacturer.
It is worth noting that the speed of a servo motor may also affect its torque output. Some servo motors exhibit a phenomenon known as “speed-torque curve,” where the motor’s torque decreases as the speed increases. This behavior is influenced by factors such as motor design, winding resistance, and control algorithms. Understanding the speed-torque characteristics of a servo motor is important for selecting a motor that can meet the speed requirements of the application while maintaining sufficient torque.
Overall, torque and speed are interrelated parameters that determine the performance capabilities of a servo motor. The torque capability determines the motor’s ability to handle loads, while the speed capability determines how quickly the motor can achieve the desired motion. When selecting a servo motor, it is essential to consider both the torque and speed requirements of the application to ensure that the motor can deliver the desired performance.
Can you explain the difference between a servo motor and a regular electric motor?
A servo motor and a regular electric motor are both types of electric motors, but they have distinct differences in terms of design, control, and functionality.
A regular electric motor, also known as an induction motor or a DC motor, is designed to convert electrical energy into mechanical energy. It consists of a rotor, which rotates, and a stator, which surrounds the rotor and generates a rotating magnetic field. The rotor is connected to an output shaft, and when current flows through the motor’s windings, it creates a magnetic field that interacts with the stator’s magnetic field, resulting in rotational motion.
On the other hand, a servo motor is a more specialized type of electric motor that incorporates additional components for precise control of position, speed, and acceleration. It consists of a regular electric motor, a sensor or encoder, and a feedback control system. The sensor or encoder provides feedback on the motor’s current position, and this information is used by the control system to adjust the motor’s behavior.
The key difference between a servo motor and a regular electric motor lies in their control mechanisms. A regular electric motor typically operates at a fixed speed based on the voltage and frequency of the power supply. In contrast, a servo motor can be controlled to rotate to a specific angle or position and maintain that position accurately. The control system continuously monitors the motor’s actual position through the feedback sensor and adjusts the motor’s operation to achieve the desired position or follow a specific trajectory.
Another distinction is the torque output of the motors. Regular electric motors generally provide high torque at low speeds and lower torque at higher speeds. In contrast, servo motors are designed to deliver high torque at both low and high speeds, which makes them suitable for applications that require precise and dynamic motion control.
Furthermore, servo motors often have a more compact and lightweight design compared to regular electric motors. They are commonly used in applications where precise positioning, speed control, and responsiveness are critical, such as robotics, CNC machines, automation systems, and remote-controlled vehicles.
In summary, while both servo motors and regular electric motors are used to convert electrical energy into mechanical energy, servo motors offer enhanced control capabilities, precise positioning, and high torque at various speeds, making them well-suited for applications that require accurate and dynamic motion control.
editor by CX 2024-05-17
China Professional 12V 24V 48V Variable Speed High Power Electric Car Brushless DC Planetary Gear Servo Motor for Micro Electric Pump Fan Chain Grinder with Best Sales
Product Description
Product Description
| model | Number of poles | Phase | Rated voltage | Rated speed | Continuous locked-rotor torque | Rated torque | Rated power | Peak torque |
| Units | VDC | RPM | N.m | N.m | W | N.m | ||
| 42BYA075B030C-02 | 4 | 3 | 24 | 3000 | 0.192 | 0.16 | 50 | 0.48 |
| model | Peak current | Torque constant | Back EMF | Motor length | Motor length | voltage range | Range of rotation | weight |
| Units | A | Nm/A | V/KRPM | g.cMoment of inertia | mm | VDC | RPM | Kg |
| 42BYA075B030C-02 | 9.6 | 0.05 | 3.947 | 14.6 | 134 | 24~48 | 1000~3000 | 1.0 |
Product Parameters
Quiet stable and reliable for long life operation
1.Voltage: 24 VDC
2.Number of phases: 3
3.Number of levels: 4
4.Line-to-line resistance: 1.45±10%ohms
5.Line-to-line inductance: 1.27±20%mH
6.Rated current: 3.2A
7.Rated power: 50W
8.No-load speed: 4300 rpm
9.Insulation class: B
10.Reduction ratio: 1:58.22
11.Output torque: 7.5 N.m
12.Output speed: 51.5 rpm
13.We can design the special voltage and shaft and so on
CHINAMFG Imp. & Exp Co. Ltd opened in 2008 to facilitate international trade between China and the rest of the world. The young firm grew quickly, gaining a reputation for integrity, efficiency and astute knowledge of local market.
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Our ability to connect customers remains absolutely central to the company’s strategy today, which aims to establish CHINAMFG as the world”s leading international trade company. Above all, we remain dedicated to the purpose that CHINAMFG was founded to serve: Connecting customers to opportunities, enabling businesses to CHINAMFG and economies to prosper, and helping people to fulfill their hopes and dreams.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Industrial |
|---|---|
| Speed: | High Speed |
| Number of Stator: | Three-Phase |
| Function: | Driving, Control |
| Casing Protection: | Protection Type |
| Number of Poles: | 8 |
| Samples: |
US$ 162/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
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Are there advancements or trends in servo motor technology that users should be aware of?
Yes, there have been significant advancements and emerging trends in servo motor technology that users should be aware of. These developments aim to enhance performance, improve efficiency, and provide new capabilities. Here are some noteworthy advancements and trends in servo motor technology:
1. Higher Power Density:
Advancements in servo motor design and manufacturing techniques have led to higher power densities. This means that modern servo motors can deliver more power in a smaller and lighter package. Higher power density allows for more compact and efficient machine designs, particularly in applications with limited space or weight restrictions.
2. Improved Efficiency:
Efficiency is a crucial aspect of servo motor technology. Manufacturers are continuously striving to improve motor efficiency to minimize energy consumption and reduce operating costs. Advanced motor designs, optimized winding configurations, and the use of high-quality materials contribute to higher efficiency levels, resulting in energy savings and lower heat generation.
3. Integration of Electronics and Control:
Integration of electronics and control functions directly into servo motors is becoming increasingly common. This trend eliminates the need for external motor controllers or drives, simplifies wiring and installation, and reduces overall system complexity. Integrated servo motors often include features such as on-board motion control, communication interfaces, and safety features.
4. Digitalization and Connectivity:
Servo motor technology is embracing digitalization and connectivity trends. Many modern servo motors come equipped with digital interfaces, such as Ethernet or fieldbus protocols, enabling seamless integration with industrial communication networks. This connectivity allows for real-time monitoring, diagnostics, and remote control of servo motors, facilitating condition monitoring, predictive maintenance, and system optimization.
5. Advanced Feedback Systems:
Feedback systems play a critical role in servo motor performance. Recent advancements in feedback technology have resulted in more accurate and higher-resolution encoders, resolvers, and sensors. These advanced feedback systems provide precise position and velocity information, enabling improved motion control, better accuracy, and enhanced dynamic response in servo motor applications.
6. Smart and Adaptive Control Algorithms:
Servo motor control algorithms have evolved to include smart and adaptive features. These algorithms can adapt to changing load conditions, compensate for disturbances, and optimize motor performance based on real-time feedback. Smart control algorithms contribute to smoother operation, increased stability, and improved tracking accuracy in various applications.
7. Safety and Functional Safety:
Safety is a paramount concern in industrial automation. Servo motor technology has incorporated safety features and functional safety standards to ensure the protection of personnel and equipment. Safety-rated servo motors often include features such as safe torque off (STO) functionality, safe motion control, and compliance with safety standards like ISO 13849 and IEC 61508.
It’s important for users to stay informed about these advancements and trends in servo motor technology. By understanding the latest developments, users can make informed decisions when selecting and implementing servo motors, leading to improved performance, efficiency, and reliability in their applications.
Are there different types of servo motors, and how do they differ?
Yes, there are different types of servo motors available, each with its own characteristics and applications. The variations among servo motors can be attributed to factors such as construction, control mechanisms, power requirements, and performance specifications. Let’s explore some of the common types of servo motors and how they differ:
1. DC Servo Motors:
DC servo motors are widely used in various applications. They consist of a DC motor combined with a feedback control system. The control system typically includes a position or velocity feedback sensor, such as an encoder or a resolver. DC servo motors offer good speed and torque control and are often employed in robotics, automation, and hobbyist projects. They can be operated with a separate motor driver or integrated into servo motor units with built-in control electronics.
2. AC Servo Motors:
AC servo motors are designed for high-performance applications that require precise control and fast response times. They are typically three-phase motors and are driven by sinusoidal AC waveforms. AC servo motors often incorporate advanced control algorithms and feedback systems to achieve accurate position, velocity, and torque control. These motors are commonly used in industrial automation, CNC machines, robotics, and other applications that demand high precision and dynamic performance.
3. Brushed Servo Motors:
Brushed servo motors feature a traditional brushed DC motor design. They consist of a rotor with a commutator and carbon brushes that make physical contact with the commutator. The brushes provide electrical connections, allowing the motor’s magnetic field to interact with the rotor’s windings. Brushed servo motors are known for their simplicity and cost-effectiveness. However, they may require more maintenance due to brush wear, and they generally have lower efficiency and shorter lifespan compared to brushless servo motors.
4. Brushless Servo Motors:
Brushless servo motors, also known as brushless DC (BLDC) motors, offer several advantages over brushed motors. They eliminate the need for brushes and commutators, resulting in improved reliability, higher efficiency, and longer lifespan. Brushless servo motors rely on electronic commutation, typically using Hall effect sensors or encoder feedback for accurate rotor position detection. These motors are widely used in robotics, industrial automation, aerospace, and other applications that require high-performance motion control with minimal maintenance.
5. Linear Servo Motors:
Linear servo motors are designed to provide linear motion instead of rotational motion. They consist of a primary part (stator) and a secondary part (slider or forcer) that interact magnetically to generate linear motion. Linear servo motors offer advantages such as high speed, high acceleration, and precise positioning along a linear axis. They find applications in various industries, including semiconductor manufacturing, packaging, printing, and machine tools.
6. Micro Servo Motors:
Micro servo motors are small-sized servo motors often used in applications with limited space and low power requirements. They are commonly found in hobbyist projects, model airplanes, remote-controlled vehicles, and small robotic systems. Micro servo motors are lightweight, compact, and offer reasonable precision and control for their size.
These are some of the different types of servo motors available, each catering to specific applications and requirements. The choice of servo motor type depends on factors such as the desired performance, accuracy, power requirements, environmental conditions, and cost considerations. Understanding the differences between servo motor types is essential for selecting the most suitable motor for a particular application.
What are the key advantages of using servo motors in industrial applications?
Servo motors offer several key advantages that make them highly beneficial for a wide range of industrial applications. Here are some of the main advantages of using servo motors:
1. Precise Positioning:
Servo motors excel at precise positioning control. They can accurately move to specific angles or positions with high repeatability. This level of precision is crucial in applications where accurate and consistent positioning is required, such as robotics, CNC machining, and assembly lines.
2. High Torque at Various Speeds:
Servo motors are designed to deliver high torque output across a range of speeds. They can generate significant torque even at low speeds, enabling efficient operation in applications that require both high torque and precise control, such as lifting heavy loads or performing intricate movements.
3. Fast Response Times:
Servo motors have fast response times, meaning they can quickly accelerate, decelerate, and change direction in response to control signals. This responsiveness is essential in applications where rapid and dynamic motion control is needed, such as industrial automation, robotics, and production line equipment.
4. Closed-Loop Control:
Servo motors operate in a closed-loop control system, where feedback from position sensors is continuously used to adjust the motor’s behavior. This feedback control mechanism enables accurate tracking of the desired position and compensates for any disturbances or variations that may occur during operation. It enhances the motor’s accuracy, stability, and performance.
5. Wide Range of Sizes and Power Ratings:
Servo motors are available in a wide range of sizes and power ratings, making them suitable for diverse industrial applications. Whether it’s a small motor for precision tasks or a large motor for heavy-duty operations, there are servo motor options to meet various requirements.
6. Energy Efficiency:
Servo motors are designed to be energy-efficient. They typically have high power density, which means they can deliver a significant amount of torque per unit of size and weight. This efficiency helps reduce power consumption, lowers operating costs, and contributes to a greener and more sustainable industrial environment.
7. Flexibility and Adaptability:
Due to their versatility, servo motors can be easily integrated into different systems and applications. They can be combined with various control systems, sensors, and communication protocols to provide seamless integration and compatibility with existing industrial setups. This flexibility allows for customized and scalable solutions tailored to specific industrial requirements.
8. Durability and Reliability:
Servo motors are known for their durability and reliability, even in demanding industrial environments. They are built to withstand harsh conditions such as high temperatures, vibrations, and dust. This robust construction ensures long-term operation and minimizes downtime, contributing to increased productivity and reduced maintenance costs.
In summary, the key advantages of using servo motors in industrial applications include precise positioning, high torque at various speeds, fast response times, closed-loop control for accuracy and stability, a wide range of sizes and power ratings, energy efficiency, flexibility, and durability. These advantages make servo motors highly valuable for industries that require precise motion control, such as robotics, manufacturing, automation, CNC machining, and many others.
editor by CX 2024-01-12